TASK 70-11-39-200-502 Control Of The Cold Ferric Chloride Etch Solution

DMC:V2500-00-70-11-39-00A-300A-D|Issue No:003.00|Issue Date:2018-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 70-11-39-200-502 Control Of The Cold Ferric Chloride Etch Solution

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NONE

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 01-008 SODIUM HYDROXIDE NaOH (CAUSTIC SODA), SOLIDLOCALCoMat 01-008
CoMat 01-011 INDICATORLOCALCoMat 01-011
CoMat 01-097 POTASSIUM IODIDE KIU1185CoMat 01-097
CoMat 01-104 SODIUM THIOSULPHATE Na2S2O3.5H2OK6835CoMat 01-104
CoMat 01-105 STARCH (SOLUBLE)K6835CoMat 01-105
CoMat 01-201 DISTILLED, DEIONIZED, DEMINERALIZED, OR REVERSE OSMOSIS (RO) WATERLOCALCoMat 01-201

Spares

NONE

Safety Requirements

WARNING

IT IS THE RESPONSIBILITY OF THE OPERATOR TO OBTAIN AND OBSERVE THE MANUFACTURER'S MATERIAL SAFETY DATA SHEETS FOR CONSUMABLE MATERIALS (THESE CONTAIN INFORMATION SUCH AS HAZARDOUS INGREDIENTS, PHYSICAL/CHEMICAL CHARACTERISTICS, FIRE, EXPLOSION, REACTIVITY, HEALTH HAZARD DATA, PRECAUTIONS FOR SAFE HANDLING, USE AND CONTROL MEASURES), AND ALSO TO TAKE LOCAL REGULATIONS INTO CONSIDERATION.

Procedure

    1. SUBTASK 70-11-39-200-001 Control of the Solution

    2. Analysis control of the cold ferric chloride etch solution is not necessary if you do not use the solution in a tank. Discard the solution when it no longer gives a satisfactory etch.

      1. Stock solution for the ferric chloride content analysis and the free hydrochloric acid content analysis.

        1. Do the subsequent procedure to make the stock solution for the ferric chloride content analysis and the free hydrochloric acid content analysis.

        2. Pipet a 20 ml sample of the etching solution a 200 ml flask.

      1. Ferric chloride content analysis.

      2. Pipet 20 ml of the stock solution into a beaker.

      3. Add approximately 0.5 g of CoMat 01-097 POTASSIUM IODIDE KI to the beaker.

      4. Titrate with a 0.1 N (N/10) solution of CoMat 01-104 SODIUM THIOSULPHATE Na2S2O3.5H2O carefully to a pale straw color.

      5. Add a few ml of starch solution, prepared from CoMat 01-105 STARCH (SOLUBLE), which will give the sample a blue color.

      6. Continue titration with the 0.1 N (N/10) solution of CoMat 01-104 SODIUM THIOSULPHATE Na2S2O3.5H2O until the blue color is gone.

        1. Calculate the ferric chloride content in the cold ferric chloride etch solution:

        2. 1 ml of 0.1 N (N/10) sodium thiosulfate = 0.00558 g of iron, thus:

        3. (Titration Value) x 8.119 = g/l Ferric Chloride

        1. Calculate the combined hydrochloric acid value to use in the calculation of the free hydrochloric acid content in the cold ferric chloride etch solution:

        2. (g/l Ferric Chloride) x 0.674 = g/l Combined Hydrochloric Acid

      1. Free hydrochloric acid content analysis.

      2. Pipet 20 ml of the stock solution into a beaker.

      3. Add a few drops of CoMat 01-011 INDICATOR to the beaker.

      4. Mix the sample with a stirrer while you titrate with a 1 N (N) solution of CoMat 01-008 SODIUM HYDROXIDE NaOH (CAUSTIC SODA), SOLID to a permanent pink color.

        1. Calculate the free hydrochloric acid content in the cold ferric chloride etch solution:

        2. 1 ml of 1 N (N) sodium hydroxide = 0.0365 g of hydrochloric acid, thus:

        3. (Titration Value) x 18.25 = g/l Total Hydrochloric Acid

        4. (g/l Total Hydrochloric Acid) - (g/l Combined Hydrochloric Acid) = g/l Free Hydrochloric Acid

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Revised the task in its entirety. (16VC226C)

Manufacturer Code:K6835
Enterprise Name:MED-LAB LTD
BU Name:MED-LAB LTD
Street:COPELAND ST
City:DERBY
Zip Code:DE1 2PU
Country:GREAT BRITAIN
Phone Number:44-1332-349094
Fax Number:44-1332-371237
Email:sales@med-lab.co.uk
Internet:www.med-lab.co.uk
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:U1185
Enterprise Name:DELETED,SEE CAGE CODE K6726
Manufacturer Code:LOCAL
Supply Number:CoMat 01-008
Type:sp01
Supply Short Name:CoMat 01-008 SODIUM HYDROXIDE NaOH (CAUSTIC SODA), SOLID
Supply Name:CoMat 01-008 SODIUM HYDROXIDE NaOH (CAUSTIC SODA), SOLID
Specification Groups:
Doc NumberType
SODIUM HYDROXIDE PELLETS, ANALAR/ANALYTICAL REAGENT GRADE
Suppliers:
ManufacturerRemarks
LOCAL
5FCA4
K0419
K6835
U6726
Manufacturer Code:LOCAL
Supply Number:CoMat 01-011
Type:sp01
Supply Short Name:CoMat 01-011 INDICATOR
Supply Name:CoMat 01-011 INDICATOR
Specification Groups:
Doc NumberType
OMAT: 1/63 (RR REF)PHENOLPHTHALEIN
MTH124 PURE (MTU REF)
Suppliers:
ManufacturerRemarks
LOCAL
K6835
24853
K0419
U6726
Manufacturer Code:24853
Supply Number:CoMat 01-097
Type:sp01
Supply Short Name:CoMat 01-097 POTASSIUM IODIDE KI
Supply Name:CoMat 01-097 POTASSIUM IODIDE KI
Specification Groups:
Doc NumberType
OMAT: 1/93 (RR REF)POTASSIUM IODIDE, ANALAR/ANALYTICAL REAGENT GRADE
Suppliers:
ManufacturerRemarks
24853
K0419
K6835
LOCAL
U6726
Manufacturer Code:K6835
Supply Number:CoMat 01-104
Type:sp01
Supply Short Name:CoMat 01-104 SODIUM THIOSULPHATE Na2S2O3.5H2O
Supply Name:CoMat 01-104 SODIUM THIOSULPHATE Na2S2O3.5H2O
Specification Groups:
Doc NumberType
OMAT: 1/99 (RR REF)SODIUM THIOSULPHATE, 'ANALAR'/ANALYTICAL REAGENT GRADE
Suppliers:
ManufacturerRemarks
K6835
24853
K0419
LOCAL
U6726
Manufacturer Code:K6835
Supply Number:CoMat 01-105
Type:sp01
Supply Short Name:CoMat 01-105 STARCH (SOLUBLE)
Supply Name:CoMat 01-105 STARCH (SOLUBLE)
Specification Groups:
Doc NumberType
OMAT: 1/100 (RR REF)STARCH, SOLUBLE, 'ANALAR'/ANALYTICAL REAGENT GRADE
Suppliers:
ManufacturerRemarks
K6835
24853
K0419
LOCAL
U6726
Manufacturer Code:LOCAL
Supply Number:CoMat 01-201
Type:sp01
Supply Short Name:CoMat 01-201 DISTILLED, DEIONIZED, DEMINERALIZED, OR REVERSE OSMOSIS (RO) WATER
Supply Name:CoMat 01-201 DISTILLED, DEIONIZED, DEMINERALIZED, OR REVERSE OSMOSIS (RO) WATER
Specification Groups:
Doc NumberType
DISTILLED, DEIONIZED, DEMINERALIZED, OR REVERSE OSMOSIS (RO) WATERTHAT HAS 50,000 ohm‐cm MINIMUM ELECTRICAL RESISTIVITY OR 20 microsiemens/cm MAXIMUM ELECTRICAL CONDUCTIVITY, AND pH 5.0- 8.0.
Suppliers:
ManufacturerRemarks
LOCAL
06637