TASK 70-28-02-280-501 "Residual Fluoride, Chloride or Sodium Ions In Cavities Of Blades Or Vanes Recoated With PWA 73 Aluminium - Silicon Coating"

DMC:V2500-00-70-28-02-00A-300A-D|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 70-28-02-280-501 "Residual Fluoride, Chloride or Sodium Ions In Cavities Of Blades Or Vanes Recoated With PWA 73 Aluminium - Silicon Coating"

Safety Precautions

General

After a layer of PWA 73 has been reapplied, cavities of blades or vanes must be tested for contamination of fluoride, chloride, or sodium.

Test procedures

After diffusion heat treatment, clean recoated blades or vanes by blasting with dry air to remove loose fill material, then power hot water flush.

Seal passageway exists of blade or vane with rubberized tape, or confine with a tight rubber seal.

Fill cavity with distilled water heated to 180 deg F (82 deg C) and permitted to stay for 30 minutes.

Move water from cavity into a vessel with graduations, flush at least three times with distilled water, add to vessel, and add to 20 ml.

Make an analysis of each ion, prepare two standard solutions that are different by a factor of approximately ten, such that the concentration of the sample lies between those of the two standards.

Fill the one ion electrode with its specific reference filling solution, and put in electrode holder.

Adjust pointer to center scale by the use of the zero adjustment screw, with function switch off.

Put the electrode into standard solution of higher concentration and twist carefully.

Set function switch to univalent ion position for chloride or fluoride analyses and to univalent positively charged ion position for sodium analysis and, after 20 seconds, adjust meter deflection to center scale with calibration control.

Remove electrode, flush, and wipe dry.

Insert electrode into solution from blade or vane cavity, twist carefully, and, after 20 seconds, record meter indication in micrograms per milliliter.

Calculation

Multiply meter value by number of milliliters of solution.

Acceptance standards

Total fluoride - 15 micrograms maximum

Total chloride - 100 micrograms maximum

Total sodium - 100 micrograms maximum

NOTE

The above test meter and specific ion electrodes are available from:

NOTE

To identify the consumable materials refer to the PCI.

NOTE

Water which has been found to have fluoride, chloride, or sodium must not be used.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Specific-ion meterLOCALSpecific-ion meter

Orion model 407, or equivalent

Combination fluoride electrodeLOCALCombination fluoride electrode

Orion model 96-09, or equivalent

Combination chloride electrodeLOCALCombination chloride electrode

Orion model 96-17, or equivalent

Combination sodium electrodeLOCALCombination sodium electrode

Orion model 96-11, or equivalent

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 01-201 DISTILLED, DEIONIZED, DEMINERALIZED, OR REVERSE OSMOSIS (RO) WATERLOCALCoMat 01-201

Spares

NONE

Safety Requirements

WARNING

IT IS THE RESPONSIBILITY OF THE OPERATOR TO OBTAIN AND OBSERVE THE MANUFACTURERS MATERIAL SAFETY DATA SHEETS FOR CONSUMABLE MATERIALS INFORMATION SUCH AS, HAZARDOUS INGREDIENTS, PHYSICAL/CHEMICAL CHARACTERISTICS, FIRE, EXPLOSION, REACTIVITY, HEALTH HAZARD DATA, PRECAUTIONS FOR SAFE HANDLING, USE AND CONTROL MEASURES AND ALSO TO TAKE LOCAL REGULATIONS INTO CONSIDERATION.

Procedure

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:LOCAL
Supply Number:CoMat 01-201
Type:sp01
Supply Short Name:CoMat 01-201 DISTILLED, DEIONIZED, DEMINERALIZED, OR REVERSE OSMOSIS (RO) WATER
Supply Name:CoMat 01-201 DISTILLED, DEIONIZED, DEMINERALIZED, OR REVERSE OSMOSIS (RO) WATER
Specification Groups:
Doc NumberType
DISTILLED, DEIONIZED, DEMINERALIZED, OR REVERSE OSMOSIS (RO) WATERTHAT HAS 50,000 ohm‐cm MINIMUM ELECTRICAL RESISTIVITY OR 20 microsiemens/cm MAXIMUM ELECTRICAL CONDUCTIVITY, AND pH 5.0- 8.0.
Suppliers:
ManufacturerRemarks
LOCAL
06637
Manufacturer Code:LOCAL
Tool Number:Combination chloride electrode
Tool Name:Combination chloride electrode
Manufacturer Code:LOCAL
Tool Number:Combination fluoride electrode
Tool Name:Combination fluoride electrode
Manufacturer Code:LOCAL
Tool Number:Combination sodium electrode
Tool Name:Combination sodium electrode
Manufacturer Code:LOCAL
Tool Number:Specific-ion meter
Tool Name:Specific-ion meter