TASK 70-31-02-310-501-002 Argonarc Welding Repairs - Recommended Filler Wires

DMC:V2500-00-70-31-02-01A-627A-D|Issue No:002.00|Issue Date:2015-08-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 70-31-02-310-501-002 Argonarc Welding Repairs - Recommended Filler Wires

Introduction

This TASK gives recommended filler wires the filler metal requirements given in this task must be used for reference. They do not supercede or replace specific requirements for specific parts.

The specific weld filler wire to be used for a particular repair will be listed in the Engine Manual.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NONE

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 03-206 WELDING FILLER WIRELOCALCoMat 03-206
CoMat 03-214 WELDING FILLER WIRE, TiC.G. PURELOCALCoMat 03-214
CoMat 03-182 WELDING WIRE (TITANIUM/COPPER)LOCALCoMat 03-182
CoMat 03-195 WELDING WIRE TITANIUMLOCALCoMat 03-195
CoMat 03-285 TITANIUM WELD WIREIE306CoMat 03-285
CoMat 03-470 WELDING FILLER WIRE TITANIUMLOCALCoMat 03-470
CoMat 03-204 WELDING FILLER WIRELOCALCoMat 03-204
CoMat 03-181 WELDING WIRE 12% Cr. STEELLOCALCoMat 03-181
CoMat 03-203 WELDING FILLER WIRE, 80%Ni, 20% Cr2R602CoMat 03-203
CoMat 03-219 WELD. FILLER WIRE, NiBASE 15,5% CrLOCALCoMat 03-219
CoMat 03-207 WELDING FILLER WIRELOCALCoMat 03-207
CoMat 03-184 WELDING FILLER WIRE, NICKELLOCALCoMat 03-184
CoMat 03-185 WELDING FILLER WIRELOCALCoMat 03-185
CoMat 03-284 WELDING FILLER WIRE, NiBASELOCALCoMat 03-284

Spares

NONE

Safety Requirements

CAUTION

PUBLICATION OF WELD FILLER WIRES DOES NOT IMPLY APPROVAL FOR WELD REPAIRS. A WELD WITH A GIVEN FILLER MAY NOT GIVE THE SAME PROPERTIES AS THE ORIGINAL BASE MATERIAL.

Procedure

  1. SUBTASK 70-31-02-310-050

    Aluminum and Aluminum Alloys

    Titanium and Titanium Alloys

    Corrosion and Heat Resisting Steels

    Heat Resisting Alloys

    Recommended Filler Wire for Non-Similar Metal Combinations

    1. SUBTASK 70-31-02-310-046 Aluminum and Aluminum Alloys

    2. When Aluminum and aluminum alloys (Group 1 materials) are to be welded use the appropriate filler wire in the table as follows:

      Material Group

      Material Specification and Code

      Recommended Filler Wire

      1D

      Al 2.2Cu 1Ni 1Mg 0.9Si (2031)

      MSRR 8071, LAK

      MSRR 8071, LAL

      Al 2.4Cu 1.5Mg 1.2Ni 1Fe

      MSRR 8018, LAH

      MSRR 8075, LJH

    1. SUBTASK 70-31-02-310-047 Titanium and Titanium Alloys

    2. Group 3A (Commercially Pure Titanium)(IMI 130, or IMI160):

      Material Group

      Material Specification and Code

      Recommended Filler Wire

      3A

      MSRR 8608, TAK

      MSRR 8629, TBW

      MSRR 8607, TAA

      MSRR 8644, TAS

    3. Group 3B (Ti-2.5Cu)(IMI 230).

      Material Group

      Material Specification and Code

      Recommended Filler Wire

      3B

      MSRR 8602, TAB

      MSRR 8603, TAN

      MSRR 8603, TDM

      MSRR 8604, TAP

      MSRR 8605, TBC

      MSRR 8606, TAU

      MSRR 8623, TBP

    4. Group 3C (Ti-6Al 4V)(IMI 318).

      Material Group

      Material Specification and Code

      Recommended Filler Wire

      3C

      MSRR 8610, TAF

      MSRR 8614, TAW

      MSRR 8615, TAX

      MSRR 8628, TBT

      MSRR 8631, TBZ

      MSRR 8632, TCA

      MSRR 8633, TCC

      MSRR 8652, TEG

    5. Group 3E (Ti-5Al 3Sn 3Zr 1Nb)(Ti5331S)(IMI 829).

      Material Group

      Material Specification and Code

      Recommended Filler Wire

      3E

      MSRR 8647, TDX

      MSRR 8648, TDY

    6. Group 3G (Ti-6Al 2Mo 4Zr 2Sn)(Ti-6242).

      Material Group

      Material Specification and Code

      Recommended Filler Wire

      3G

      MSRR 8662, TEY

    1. SUBTASK 70-31-02-310-048 Filler Wire for Corrosion and Heat Resisting Steels

    2. Group 5A (18/8 Stainless Steel, or 18/11 Stainless Steel).

      Material Group

      Material Specification and Code

      Recommended Filler Wire

      5A

      18/8 Stainless Steel

      MSRR 6522, EAF

      MSRR 6523, EBM

      18/11 Stainless Steel

      MSRR 6524 EBS

    3. Group 5D material (FV 535, or Jethete M152, or Jethete M190).

      Material Group

      Material Specification and Code

      Recommended Filler Wire

      5D

      FV 535

      MSRR 6542, EEJ

      MSRR 6549, EFD

      MSRR 6566, EMY

      MSRR 6568, ENH

      JETHETE M152

      MSRR 6502, ECP

      MSRR 6503, EAK

      MSRR 6504, EBP

      MSRR 6506, EBL

      MSRR 6509, EAP

      JETHETE M190

      MSRR 6511, EAD

      MSRR 6512, EAE

    4. Group 5E (BS S62, or 12 percent Chromium steel).

      Material Group

      Material Specification and Code

      Recommended Filler Wire

      5E

      BS S62

      MSRR 6602, EAJ

      12Cr Steel

      EHL

    1. SUBTASK 70-31-02-310-049 Filler Wire for Heat Resisting Alloys

    2. Group 6A (Nimonic 75).

      Material Group

      Material Specification and Code

      Recommended Filler Wire

      6A

      Nimonic 75

      MSRR 7104, QGL

      MSRR 7104, QGP

    3. Group 6B (Nimonic 80A).

      Material Group

      Material Specification and Code

      Recommended Filler Wire

      6B

      Nimonic 80A

      MSRR 7011, QAL

      MSRR 7021, QAW

    4. Group 6D (C.263 or Inconel 901).

      Material Group

      Material Specification and Code

      Recommended Filler Wire

      6D

      C.263

      MSRR 7035, QAH

      MSRR 7036, QAR

      MSRR 7038, QAU

      MSRR 7040, QCS

      MSRR 7099, QGB

    5. Group 6G (Haynes 25).

      Material Group

      Material Specification and Code

      Recommended Filler Wire

      6G

      Haynes 25

      MSRR 7053, QAQ

    6. Group 6P (Inconel 718).

      Material Group

      Material Specification and Code

      Recommended Filler Wire

      6P

      Inconel 718

      MSRR 7115, QMQ

      MSRR 7132, QNP

    1. SUBTASK 70-31-02-310-055 Recommended Filler Wire for Non-Similar Metal Combinations

    2. Titanium.

      Table 16. Group 3B (Ti-2.5Cu) to Group 3A (Commercially Pure Titanium)

      Material Group

      Material Specification and Code

      To Group

      Material Specification and Code

      Recommended Filler Wire

      3B

      IMI 230

      MSRR 8602, TAB

      3A

      IMI 130

      MSRR 8608, TAK

      MSRR 8629, TBW

      IMI 160

      MSRR 8607, TAA

      MSRR 8644, TAS

      Table 17. Group 3C (IMI 318)(Ti- 6Al 4V) to Group 3A (Commercially Pure Titanium), or to Group 3B (Ti-2.5Cu)

      Material Group

      Material Specification and Code

      To Group

      Material Specification and Code

      Recommended Filler Wire

      3C

      IMI 318

      3A

      Commercially pure titanium

      IMI 115

      IMI 160

      3B

      IMI 230

    3. Corrosion and Heat Resisting Steels.

      .

      Table 18. Group 5A (Stainless steel) to Different Group 5A, and other Non-similar metal

      Material Group

      Material Specification and Code

      To Group

      Material Specification and Code

      Recommended Filler Wire

      5A

      Stainless steel

      5A

      Stainless steel

      6A

      Nimonic 75

      6B

      Nimonic 80 or Nimonic 90

      6D

      C.263

      6G

      Haynes 25

    4. Heat Resisting Alloys.

      Table 19. Group 6A (Nimonic 75) To Group 5A, or Group 6B, or Group 6D, or Group 6G, or Group 6P

      Material Group

      Material Specification and Code

      To Group

      Material Specification and Code

      Recommended Filler Wire

      6A

      Nimonic 75

      MSRR 7004, QAJ

      5A

      Stainless steel

      6B

      Nimonic 80A or Nimonic 90

      6D

      C.263

      6G

      Haynes 25

      6P

      Inconel 718

      Table 20. Group 6B (Nimonic 80A) to Group 6F or Group 6G

      Material Group

      Material specification and Code

      To Group

      Material Specification and Code

      Recommended Filler Wire

      6B

      Nimonic 80A

      6F

      Stellite 31

      6G

      Haynes 25

    1. SUBTASK 70-31-02-310-034 The Recommended Filler Wire for Group 5A Materials - 18/8 Stainless Steel, or 18/10 Stainless Steel, or 18/11 Stainless Steel

    2. This subtask is deleted. Refer to Step.

    1. SUBTASK 70-31-02-310-035 The Recommended Filler Wire for Group 6A Materials - Nimonic 75

    2. This subtask is deleted. Refer to Step.

    1. SUBTASK 70-31-02-310-036 Recommended Filler Wire for Group 6B Materials - Nimonic 80A and Nimonic 90

    2. This subtask is deleted. Refer to Step.

    1. SUBTASK 70-31-02-310-037 Recommended Filler Wire for Group 6D Materials - C.263

    2. This subtask is deleted. Refer to Step.

    1. SUBTASK 70-31-02-310-038 Recommended Filler Wire for Group 6F Materials - Stellite 31 or X40

    2. This subtask is deleted.

    1. SUBTASK 70-31-02-310-39 Recommended Filler Wire for Group 6G Materials - Haynes 25

    2. This subtask is deleted. Refer to Step.

    1. SUBTASK 70-31-02-310-040 Recommended Filler Wire for Group 6K Materials - Nimonic PK33

    2. This subtask is deleted.

    1. SUBTASK 70-31-02-310-41 Recommended Filler Wire for Group 5A Materials

    2. This subtask is deleted. Refer to Step.

    1. SUBTASK 70-31-02-310-042 Recommended Filler Wire for Mild Steel

    2. This subtask is deleted.

    1. SUBTASK 70-31-02-310-043 Recommended Filler Wire for Group 3B Materials - IMI230

    2. This subtask is deleted. Refer to Step.

    1. SUBTASK 70-31-02-310-044 Recommended Filler Wire for Group 3C Materials - IMI318

    2. This subtask is deleted. Refer to Step.

    1. SUBTASK 70-31-02-310-045 Recommended Filler Wire for Magnesium Alloys

    2. This subtask is deleted.

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Revised duplicate subtask number. (editorial)

Manufacturer Code:2R602
Enterprise Name:DELETED. SEE CODE 22994.
Manufacturer Code:IE306
Enterprise Name:DELETED. SEE CAGE CODE KB362
BU Name:VBC LTD
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:LOCAL
Supply Number:CoMat 03-181
Type:sp01
Supply Short Name:CoMat 03-181 WELDING WIRE 12% Cr. STEEL
Supply Name:CoMat 03-181 WELDING WIRE 12% Cr. STEEL
Specification Groups:
Doc NumberType
MSRR9500/10JETHETE M190 AMS 5823 AMS 5822
OMAT:3/54JETHETE M190 AMS 5823 AMS 5822
Suppliers:
ManufacturerRemarks
LOCAL
IE306
2R602
IE441
Manufacturer Code:LOCAL
Supply Number:CoMat 03-182
Type:sp01
Supply Short Name:CoMat 03-182 WELDING WIRE (TITANIUM/COPPER)
Supply Name:CoMat 03-182 WELDING WIRE (TITANIUM/COPPER)
Specification Groups:
Doc NumberType
MSRR9500/72TITANIUM 230 Ti230
MSRR 8602 COMPOSITIONTITANIUM 230 Ti230
OMAT:3/55TITANIUM 230 Ti230
Suppliers:
ManufacturerRemarks
LOCAL
K6835
IE306
IE441
U9025
Manufacturer Code:0XPV7
Supply Number:CoMat 03-184
Type:sp01
Supply Short Name:CoMat 03-184 WELDING FILLER WIRE, NICKEL
Supply Name:CoMat 03-184 WELDING FILLER WIRE, NICKEL
Specification Groups:
Doc NumberType
MSRR9500/16C-263
OMAT:3/62C-263
Suppliers:
ManufacturerRemarks
0XPV7
28553
2R602
80357
IE306
K6970
Manufacturer Code:LOCAL
Supply Number:CoMat 03-185
Type:sp01
Supply Short Name:CoMat 03-185 WELDING FILLER WIRE
Supply Name:CoMat 03-185 WELDING FILLER WIRE
Specification Groups:
Doc NumberType
MSRR9500/23HAYNES ALLOY 25 AMS 5796
OMAT:3/64MIL-R-5031
Suppliers:
ManufacturerRemarks
LOCAL
K6835
K6970
IE508
80357
2R602
0ZDB5
1B843
39861
Manufacturer Code:LOCAL
Supply Number:CoMat 03-195
Type:sp01
Supply Short Name:CoMat 03-195 WELDING WIRE TITANIUM
Supply Name:CoMat 03-195 WELDING WIRE TITANIUM
Specification Groups:
Doc NumberType
MSRR9500/73IMI 318
MSRR8632 COMPAMS 4954
OMAT:3/145AMS 4954
TI 6-4
Suppliers:
ManufacturerRemarks
LOCAL
U9025
K6835
2R602
58401
3G172
Manufacturer Code:2R602
Supply Number:CoMat 03-203
Type:sp01
Supply Short Name:CoMat 03-203 WELDING FILLER WIRE, 80%Ni, 20% Cr
Supply Name:CoMat 03-203 WELDING FILLER WIRE, 80%Ni, 20% Cr
Specification Groups:
Doc NumberType
MSRR9500/3NC.82
OMAT:305B.S.2910:1970
Suppliers:
ManufacturerRemarks
2R602
Manufacturer Code:LOCAL
Supply Number:CoMat 03-204
Type:sp01
Supply Short Name:CoMat 03-204 WELDING FILLER WIRE
Supply Name:CoMat 03-204 WELDING FILLER WIRE
Specification Groups:
Doc NumberType
OMAT:306MSRR9500/2 B.S.2901:1970 347 S96/FORM. BSS2901 A8Nb
Suppliers:
ManufacturerRemarks
LOCAL
22994
IE306
Manufacturer Code:LOCAL
Supply Number:CoMat 03-206
Type:sp01
Supply Short Name:CoMat 03-206 WELDING FILLER WIRE
Supply Name:CoMat 03-206 WELDING FILLER WIRE
Specification Groups:
Doc NumberType
OMAT:310MSRR9500/32(RR REF) AWS A5.10 B.S.2901:1983 PART4, 4043A CI 4043
Suppliers:
ManufacturerRemarks
LOCAL
22994
IE441
K6835
Manufacturer Code:LOCAL
Supply Number:CoMat 03-207
Type:sp01
Supply Short Name:CoMat 03-207 WELDING FILLER WIRE
Supply Name:CoMat 03-207 WELDING FILLER WIRE
Specification Groups:
Doc NumberType
MSRR9500/4NIMONIC 90
OMAT:312AISI-405 NICKEL BASE, 20% Cr
Suppliers:
ManufacturerRemarks
LOCAL
K6835
22994
IE306
Manufacturer Code:LOCAL
Supply Number:CoMat 03-214
Type:sp01
Supply Short Name:CoMat 03-214 WELDING FILLER WIRE, Ti C.G.PURE
Supply Name:CoMat 03-214 WELDING FILLER WIRE, TiC.G. PURE
Specification Groups:
Doc NumberType
MSRR9500/70IMI 130
OMAT:366CLASS I DTD 5273AMS 4951
Suppliers:
ManufacturerRemarks
LOCAL
3G172
U9025
58401
K6835
IE306
Manufacturer Code:LOCAL
Supply Number:CoMat 03-219
Type:sp01
Supply Short Name:CoMat 03-219 WELD. FILLER WIRE, NiBASE 15,5% Cr
Supply Name:CoMat 03-219 WELD. FILLER WIRE, NiBASE 15,5% Cr
Specification Groups:
Doc NumberType
MSRR9500/9INCONEL 92
OMAT:314AMS 5675
Suppliers:
ManufacturerRemarks
LOCAL
28553
K6835
22994
IE306
Manufacturer Code:LOCAL
Supply Number:CoMat 03-284
Type:sp01
Supply Short Name:CoMat 03-284 WELDING FILLER WIRE, Ni BASE
Supply Name:CoMat 03-284 WELDING FILLER WIRE, NiBASE
Specification Groups:
Doc NumberType
INCONEL 718 AMS 5832 AWS 5.14 MSRR9500/220
INCONEL 718 AMS 5832 AWS 5.14CLASS ER NI FE Cr-2 OMAT:3/206
INCONEL 718 AMS 5832 AWS 5.14CLASS ER NI FE Cr-2
Suppliers:
ManufacturerRemarks
LOCAL
28553
IE137
08489
IE508
0ZDB5
2R602
55596
58401
80357
K6835
Manufacturer Code:1EW28
Supply Number:CoMat 03-285
Type:sp01
Supply Short Name:CoMat 03-285 TITANIUM WELD WIRE
Supply Name:CoMat 03-285 TITANIUM WELD WIRE
Specification Groups:
Doc NumberType
IMI 829 (Ti 5331S) WELD WIRE
Suppliers:
ManufacturerRemarks
1EW28
22994
K6835
KB362
U9025
Manufacturer Code:LOCAL
Supply Number:CoMat 03-470
Type:sp01
Supply Short Name:CoMat 03-470 WELDING FILLER WIRE TITANIUM
Supply Name:CoMat 03-470 WELDING FILLER WIRE TITANIUM
Specification Groups:
Doc NumberType
OMAT 3/250Ti4642 ALLOY 6-2-4-2 AMS 4952 MSRR 9500/74
Suppliers:
ManufacturerRemarks
LOCAL
2R602
3G172
58401