Preliminary Requirements

Safety Requirements

WARNING

IT IS THE RESPONSIBILITY OF THE OPERATOR TO OBTAIN AND OBSERVE THE CONSUMABLE MATERIAL MANUFACTURER'S SAFETY DATA SHEETS FOR CONSUMABLE MATERIALS INFORMATION (SUCH AS HAZARDOUS INGREDIENTS, PHYSICAL/CHEMICAL CHARACTERISTICS, FIRE HAZARD DATA, EXPLOSION HAZARD DATA, REACTIVITY HAZARD DATA, HEALTH HAZARD DATA, PRECAUTIONS FOR SAFE HANDLING, USE AND CONTROL MEASURES), AND ALSO TO TAKE LOCAL REGULATIONS INTO CONSIDERATION.

Procedure

1. SUBTASK 70-32-08-100-001 Make-up of the Solutions

   1. Make-up of coolants and cutting fluids

      1. For hone operations, use one of the Solution Code 177 suffix number materials below. Other coolants and cutting fluids that give satisfactory honed surfaces are permitted alternatives to these coolants and cutting fluids.

         Table 1.

         SOLN. CODE 177 Suffix No.	Material	Make-up
         -23	COMPOUND, GRINDING AND HONING, OIL-TYPE HEAVY DUTY CoMat 10-152	As received
         -24	OIL, HONING CoMat 10-153	As received

      2. For grind and machine operations other than hone operations, use one of the Solution Code 177 suffix number materials below. Other coolants and cutting fluids that give satisfactory machined or ground surfaces are permitted alternatives to these coolants and cutting fluids. Refer to the coolant/cutting fluid material manufacturer's instructions to make sure that the material is applicable to the type of operation.

         Table 2.

         SOLN. CODE 177 Suffix No.	Material	Make-up
         -1	LUBRICANT, METAL CUTTING (FATTY ALCOHOL TYPE) CoMat 10-141	As received
         -3	COMPOUND, METAL CUTTING, WATER-TYPE CoMat 10-132	As received
         -4	COMPOUND, METAL CUTTING, WATER-TYPE CoMat 10-107F	Refer to the manufacturer's instructions
         -5	COMPOUND, METAL CUTTING, WATER-TYPE CoMat 10-107A	Refer to the manufacturer's instructions
         -7	COMPOUND, METAL CUTTING, WATER-TYPE CoMat 10-107D	Refer to the manufacturer's instructions
         -8	COMPOUND, SYNTHETIC METALCUTTING CoMat 10-133	Refer to the manufacturer's instructions
         -10	COMPOUND, METAL CUTTING, WATER-TYPE CoMat 10-107C	Refer to the manufacturer's instructions
         -11	COMPOUND, SYNTHETIC METALCUTTING CoMat 10-131B	Refer to the manufacturer's instructions
         -13	COMPOUND, SYNTHETIC METALCUTTING CoMat 10-131	Refer to the manufacturer's instructions
         -14	COMPOUND, SYNTHETIC METALCUTTING CoMat 10-131A	Refer to the manufacturer's instructions
         -15	COMPOUND, METAL CUTTING, WATER-TYPE CoMat 10-107G	Refer to the manufacturer's instructions
         -16	COMPOUND, METAL CUTTING, WATER-TYPE CoMat 10-107H	Refer to the manufacturer's instructions
         -18	COMPOUND, METAL CUTTING, WATER-TYPE CoMat 10-107J	Refer to the manufacturer's instructions
         -19	COMPOUND, METAL CUTTING, WATER-TYPE CoMat 10-107K	Refer to the manufacturer's instructions
         -20	COMPOUND, METAL CUTTING, WATER-TYPE CoMat 10-107L	Refer to the manufacturer's instructions
         -21	COMPOUND, METAL CUTTING, WATER-TYPE CoMat 10-107M	Refer to the manufacturer's instructions
         -22	FLUID - WATER MISCIBLE, CUTTING GRINDING CoMat 10-145	Refer to the manufacturer's instructions
         -25	FLUID, METALWORKING, SEMI-SYNTHETIC CoMat 10- 154	Refer to the manufacturer's instructions
         -26	FLUID, CUTTING AND GRINDING (OIL-TYPE) CoMat 10-155	Refer to the manufacturer's instructions
         -27	FLUID, GRINDING (OIL- TYPE) CoMat 10-156	Refer to the manufacturer's instructions

   2. Preparation of Solution

      1. After you make your selection of one of the above materials, refer to coolant/cutting fluid manufacturer's instructions to mix the solution. Refer to V2500 Consumable Material Index for Manufacturers specific information about the material used in the make-up of this solution. Use CoMat 10-147 ADDITIVE, METAL CUTTING COMPOUND (pH Buffer) if the coolant/cutting fluid manufacturer's instructions to make-up the solution specify to use an additive to control the pH of the solution. Refer to V2500 consumable material index for manufacturers.

   3. Solution Maintenance

      1. Refer to the coolant/cutting fluid material manufacturer's instructions to do the maintenance of the solution. Use CoMat 10-147 ADDITIVE, METAL CUTTING COMPOUND (pH Buffer) if the coolant/cutting fluid manufacturer's instructions to make-up the solution specify to use an additive to control the pH of the solution. Refer to V2500 consumable material index for manufacturers.

   4. Machine Maintenance

      1. It is permitted to add a sump cleaner solution to do maintenance of the machine if the manufacturer of the coolant/cutting fluid material in the machine specifies to use a sump cleaner solution. Use the specified sump cleaner and procedure in the coolant/cutting fluid material manufacturer's instructions.