TASK 70-33-80-100-501 Make-Up Of The Solutions Used For Nickel Stripping Of Plasma Coatings

DMC:V2500-00-70-33-80-00A-081A-D|Issue No:001.00|Issue Date:2013-03-20

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 70-33-80-100-501 Make-Up Of The Solutions Used For Nickel Stripping Of Plasma Coatings

NOTE

To identify the consumable materials refer to the PCI.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NONE

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 01-063 SODIUM CYANIDE NaCNLOCALCoMat 01-063
CoMat 01-178 NICKEL STRIP SALT76071CoMat 01-178
CoMat 01-179 NICKEL STRIP SALT0AM53CoMat 01-179
CoMat 01-180 NICKEL STRIP SALT0AM53CoMat 01-180
CoMat 01-181 NICKEL STRIP SALT0AM53CoMat 01-181
CoMat 01-182 NICKEL STRIP SALT0AM53CoMat 01-182
CoMat 01-192 NICKEL STRIP COMPOUND02258CoMat 01-192
CoMat 01-194 NICKEL STRIP COMPOUND76071CoMat 01-194

Spares

NONE

Safety Requirements

WARNING

IT IS THE RESPONSIBILITY OF THE OPERATOR TO OBTAIN AND OBSERVE THE MANUFACTURERS MATERIAL SAFETY DATA SHEETS FOR CONSUMABLE MATERIALS INFORMATION SUCH AS, HAZARDOUS INGREDIENTS, PHYSICAL/CHEMICAL CHARACTERISTICS, FIRE, EXPLOSION, REACTIVITY, HEALTH HAZARD DATA, PRECAUTIONS FOR SAFE HANDLING, USE AND CONTROL MEASURES AND ALSO TO TAKE LOCAL REGULATIONS INTO CONSIDERATION.

WARNING

THIS PROCEDURE INCLUDES THE USE OF SODIUM CYANIDE. CYANIDE SALTS AND/OR SOLUTIONS ARE VERY POISONOUS AND WORK VERY QUICKLY. THEY GIVE OFF HYDRO-CYANIC GAS, WHEN MIXED WITH ACID, WHICH CAN KILL. THE PRECAUTIONS THAT FOLLOW MUST ALWAYS BE OBEYED.

WARNING

CYANIDE SALTS AND SOLUTIONS MUST ALWAYS BE KEPT AWAY FROM ACIDS.

WARNING

THERE MUST BE SUFFICIENT VENTILATION.

WARNING

YOU MUST NOT LET NICKEL STRIPPING SALTS TOUCH PAPER, WOOD, CLOTH, OR ANY ORGANIC MATERIAL OTHER THAN NEOPRENE.

WARNING

YOU MUST USE STEEL, STAINLESS STEEL OR NEOPRENE SCOOPS AND CONTAINERS.

WARNING

THE USUAL PRECAUTIONS FOR HOT CYANIDE SOLUTIONS ARE APPLICABLE TO THESE SOLUTIONS.

WARNING

OPERATORS MUST ALWAYS USE THE APPROVED PROTECTIVE CLOTHING SUPPLIED.

WARNING

FINGER NAILS MUST BE KEPT SHORT AND MUST ALWAYS BE FULLY CLEANED BEFORE YOU EAT, DRINK OR SMOKE.

WARNING

ITEMS THAT ARE USED TO EAT OR DRINK WITH MUST NOT BE KEPT AT LOCATIONS WHERE CYANIDE IS KEPT OR USED. ALSO, YOU MUST NOT EAT, DRINK OR SMOKE, AT SUCH LOCATIONS.

WARNING

CYANIDE MUST ALWAYS BE KEPT AT A SAFE LOCATION, WHERE ACCESS IS ONLY AVAILABLE TO APPROVED PERSONS.

WARNING

CYANIDE SOLUTION PRECAUTIONS:
POISONING WILL OCCUR IF YOU SWALLOW CYANIDE, BREATHE HYDROCYANIC GAS OR IF CYANIDE OR HYDROCYANIC GAS ABSORBS THROUGH YOUR SKIN.
WARNING INDICATIONS OF POISONING ARE DIZZINESS, NAUSEA, GENERAL WEAKNESS AND HEADACHE, PALPITATIONS, FEELING OF SUFFOCATION AND TIGHTNESS IN THROAT, PALLOR, DEEP BREATHING AND UNCONSCIOUSNESS.

WARNING

A SUPPLY OF CYANIDE ANTIDOTE MUST ALWAYS BE EASILY AVAILABLE.

WARNING

ALL INSTRUCTIONS GIVEN BY THE SAFETY OFFICER MUST BE OBEYED.

Procedure

    1. SUBTASK 70-33-80-100-001 The Make-up of the PS 316 Nickel Strip Solution

      1. The nickel strip solution consists of the following:

        1. CoMat 01-063 SODIUM CYANIDE NaCN at a concentration of 16 oz/gal (120 g/l).

        2. The permissible limits for sodium cyanide are 12 to 18 oz/gal (90 to 135 g/l).

      1. Preparation.

      2. Fill the tank with the required amount of tap water.

      3. Heat the water to a temperature of 130 to 175 deg F (54 to 79 deg C).

      4. Add the required amount of the selected nickel strip salt.

      5. Stir the solution to mix.

      6. Slowly and cautiously add the required amount of the CoMat 01-063 SODIUM CYANIDE NaCN.

      7. Stir the solution to mix.

        NOTE

        When the stripping rate becomes impractical, 2 oz/gal (15 g/l) of the nickel strip salt can be added to the solution to improve the rate.
        Discard the solution when additions of the nickel strip salt no longer improve the solution.
      8. Heat the solution to the temperature of 90 to 110 deg F (32 to 43 deg C).

    2. Test the solution weekly for free sodium cyanide (refer to SUBTASK 70-33-80-200-001).

    1. SUBTASK 70-33-80-100-002 The Make-up of the SPS-26 Nickel Strip Solution

      1. The nickel strip solution consists of the following:

      2. CoMat 01-192 NICKEL STRIP COMPOUND or CoMat 01-194 NICKEL STRIP COMPOUND at a concentration of 25 oz/gal (187.5 g/l).

      3. The operating limits of CoMat 01-063 SODIUM CYANIDE NaCN must be 12 to 18 oz/gal (90 to 135 g/l).

      1. Preparation.

      2. Fill the tank with the required amount of water.

      3. Heat the water to a temperature of 130 to 175 deg F (54 to 79 deg C).

      4. Slowly and cautionsly add the required amount of the selected nickel strip compound.

      5. Stir the solution to mix.

        NOTE

        When the stripping rate becomes impractical, 5 oz/gal (37.5 g/l) of the nickel strip compound can be added to the solution to improve the rate.
        Discard the solution when additions of the nickel strip compound no longer improve the solution.
      6. Heat the solution to the temperature 90 to 110 deg F (32 to 43 deg C).

    2. Test the solution every two weeks for free sodium cyanide (refer to SUBTASK 70-33-80-200-001).

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:02258
Enterprise Name:ENTHONE, INC(FOR SEL-REX PRODUCTS)
BU Name:ENTHONE, INC
Street:350 FRONTAGE RD
City:WEST HAVEN
State:CT
Zip Code:06516-4164
Country:USA
Phone Number:1-203-934-8611
Fax Number:1-203-799-1513
Internet:www.enthone.com
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:76071
Enterprise Name:MACDERMID INC
BU Name:MACDERMID INC
Street:245 FREIGHT STREET
City:WATERBURY
State:CT
Zip Code:06702
Country:UNITED STATES OF AMERICA
Phone Number:1-203-575-5700, 1-800-325-4158
Fax Number:1-203-575-5630, 1-203-575-7900
Email:lriley@macdermid.com
Internet:www.macdermid.com
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:LOCAL
Supply Number:CoMat 01-063
Type:sp01
Supply Short Name:CoMat 01-063 SODIUM CYANIDE NaCN
Supply Name:CoMat 01-063 SODIUM CYANIDE NaCN
Specification Groups:
Doc NumberType
OMAT: 121 (RR REF)GPR
PMC 1505 (96% MIN) (PW REF)GPR
JCR-110 (JAEC REF)GPR
MTH 167 (MTU REF)GPR
389-400915 (FIAT REF)GPR
Suppliers:
ManufacturerRemarks
LOCAL
K6835
IAE85
24853
Manufacturer Code:76071
Supply Number:CoMat 01-178
Type:sp01
Supply Short Name:CoMat 01-178 NICKEL STRIP SALT
Supply Name:CoMat 01-178 NICKEL STRIP SALT
Specification Groups:
Doc NumberType
PMC 1531METEX STRIP AID
OMAT:1/60DMETEX STRIP AID
Suppliers:
ManufacturerRemarks
76071
Manufacturer Code:0AM53
Supply Number:CoMat 01-179
Type:sp01
Supply Short Name:CoMat 01-179 NICKEL STRIP SALT
Supply Name:CoMat 01-179 NICKEL STRIP SALT
Specification Groups:
Doc NumberType
DELETED
Suppliers:
ManufacturerRemarks
0AM53
Manufacturer Code:0AM53
Supply Number:CoMat 01-180
Type:sp01
Supply Short Name:CoMat 01-180 NICKEL STRIP SALT
Supply Name:CoMat 01-180 NICKEL STRIP SALT
Specification Groups:
Doc NumberType
DELETED
Suppliers:
ManufacturerRemarks
0AM53
LOCAL
Manufacturer Code:0AM53
Supply Number:CoMat 01-181
Type:sp01
Supply Short Name:CoMat 01-181 NICKEL STRIP SALT
Supply Name:CoMat 01-181 NICKEL STRIP SALT
Specification Groups:
Doc NumberType
DELETED
Suppliers:
ManufacturerRemarks
0AM53
Manufacturer Code:0AM53
Supply Number:CoMat 01-182
Type:sp01
Supply Short Name:CoMat 01-182 NICKEL STRIP SALT
Supply Name:CoMat 01-182 NICKEL STRIP SALT
Specification Groups:
Doc NumberType
DELETED
Suppliers:
ManufacturerRemarks
0AM53
Manufacturer Code:02258
Supply Number:CoMat 01-192
Type:sp01
Supply Short Name:CoMat 01-192 NICKEL STRIP COMPOUND
Supply Name:CoMat 01-192 NICKEL STRIP COMPOUND
Specification Groups:
Doc NumberType
SPMC 26ENSTRIP S-60
Suppliers:
ManufacturerRemarks
02258
Manufacturer Code:76071
Supply Number:CoMat 01-194
Type:sp01
Supply Short Name:CoMat 01-194 NICKEL STRIP COMPOUND
Supply Name:CoMat 01-194 NICKEL STRIP COMPOUND
Specification Groups:
Doc NumberType
SPMC 26METEX STRIP AID 812
Suppliers:
ManufacturerRemarks
76071