TASK 70-35-25-300-001 "Harness Repairs, Repair 1 (VRS7002)"

DMC:V2500-00-70-35-25-00A-018A-D|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 70-35-25-300-001 "Harness Repairs, Repair 1 (VRS7002)"

Effectivity

Refer to the Illustrated Parts Catalogue (I.P.C.) for the applicable harness, that needs to be repaired.

Material of component

General

This repair must only be done when the instruction to do so is given and the part number is referenced in the relevant Chapter/Section/Subject, Inspection/Check.

This repair lets you repair Electrical Harnesses.

The instructions for accomplishment of Repair of Electrical Harnesses are contained in the following TASK:

TASK 70-35-25-300-001-A01

Replace the Contact Pins or Socket

TASK 70-35-25-300-001-B01

Replace the Backshell

TASK 70-35-25-300-001-C01

Replace the Cable

TASK 70-35-25-300-001-D01

Replace the Terminals

TASK 70-35-25-300-001-E01

Repair Chafing to the Cable

TASK 70-35-25-300-001-F01

Replace the Sleeve Markers

TASK 70-35-25-300-001-G01

Replace the Connector or Receptacle

TASK 70-35-25-300-001-H01

Replace the Harness Ties

TASK 70-35-25-300-001-I01

Replace the Spiral Wrapping

For replacement parts, refer to the Illustrated Parts Catalogue. For configuration differences, refer to the applicability column within the illustrated parts catalogue.

For testing and storage of Electrical Harnesses, refer to the relevant Chapter/Section/Subject.

Price and availability

Refer to International Aero Engines

Related repairs - none

NOTE

Equivalent equipment can be used.
More equipment and materials necessary to do this repair are in the SPM TASKS given below.
TASK 70-11-57-110-501
TASK 70-31-13-310-501

NOTE

To identify the consumable materials, refer to the PCI.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Contact crimping toolLOCALContact crimping tool
Contact extraction/insertion toolLOCALContact extraction/insertion tool
Thermo stripperLOCALThermo stripper
Standard workshop equipmentLOCALStandard workshop equipment
Chemical cleaning equipmentLOCALChemical cleaning equipment
KnifeLOCALKnife
Hot air gunLOCALHot air gun
IAE 3J12704 Wrench and holderLOCALIAE 3J12704

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 01-410 ISOPROPYL ALCOHOL, REAGENT GRADE0AL61CoMat 01-410
CoMat 01-489 DIELECTRIC SOLVENT0WU71CoMat 01-489
CoMat 01-492 CLEANER SOLVENT023V4CoMat 01-492
CoMat 02-018 BRUSH, PAINTLOCALCoMat 02-018
CoMat 02-146 LOCKWIRELOCALCoMat 02-146
CoMat 02-148 ADHESIVE TAPE (ELECTRICAL)LOCALCoMat 02-148
CoMat 02-159 LACING TAPELOCALCoMat 02-159
CoMat 02-184 LACING TAPELOCALCoMat 02-184
CoMat 02-195 TEFLON TAPELOCALCoMat 02-195
CoMat 02-197 COLOR FOILIAE81CoMat 02-197
CoMat 07-084 SILICONE VARNISHLOCALCoMat 07-084

Spares

NONE

Safety Requirements

NONE

Procedure

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:023V4
Enterprise Name:CRC INDUSTRIES INC
BU Name:CRC INDUSTRIES INC
Street:885 LOUIS DR
P.O. Box:5000
City:WARMINSTER
State:PA
Zip Code:18974-0586
Country:USA
Phone Number:1-215-674-4300, 1-800-272-4620
Fax Number:1-215-674-2196
Internet:www.crcindustries.com
Manufacturer Code:0AL61
Enterprise Name:MILLIPORESIGMA
BU Name:MILLIPORESIGMA
Street:400 SUMMIT DR
City:BURLINGTON
State:MA
Zip Code:01803
Country:UNITED STATES OF AMERICA
Manufacturer Code:0WU71
Enterprise Name:ECOLINK INC.
BU Name:ECOLINK INC.
Street:1481 ROCK MOUNTAIN BOULEVARD
City:STONE MOUNTAIN
State:GA
Zip Code:30083-1505
Country:USA
Phone Number:1-800-886-8240, 1-770-621-8240
Fax Number:1-770-621-8245
Email:info@ecolink.com
Internet:www.ecolink.com
Manufacturer Code:IAE81
Enterprise Name:CTK CORPORATION
BU Name:CTK CORPORATION
Department:CHO CHIYODA-KU
Street:1-7-17 KANDAWAIZUMI-
City:TOKYO 101
Country:JAPAN
Phone Number:81-3-38615610
Fax Number:81-3-38615880
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:0AL61
Supply Number:CoMat 01-410
Type:sp01
Supply Short Name:CoMat 01-410 ISOPROPYL ALCOHOL, REAGENT GRADE
Supply Name:CoMat 01-410 ISOPROPYL ALCOHOL, REAGENT GRADE
Specification Groups:
Doc NumberType
PMC 9016 (PW REF)PX1834
Suppliers:
ManufacturerRemarks
0AL61
Manufacturer Code:0WU71
Supply Number:CoMat 01-489
Type:sp01
Supply Short Name:CoMat 01-489 DIELECTRIC SOLVENT
Supply Name:CoMat 01-489 DIELECTRIC SOLVENT
Specification Groups:
Doc NumberType
PMC 8920POSITRON (ULTRA-HIGH PURITY)
Suppliers:
ManufacturerRemarks
0WU71
Manufacturer Code:023V4
Supply Number:CoMat 01-492
Type:sp01
Supply Short Name:CoMat 01-492 CLEANER SOLVENT
Supply Name:CoMat 01-492 CLEANER SOLVENT
Specification Groups:
Doc NumberType
SPMC 168C.I.C Remover
Suppliers:
ManufacturerRemarks
023V4
Manufacturer Code:LOCAL
Supply Number:CoMat 02-018
Type:sp01
Supply Short Name:CoMat 02-018 BRUSH, PAINT
Supply Name:CoMat 02-018 BRUSH, PAINT
Specification Groups:
Doc NumberType
PENCIL SIZE NO.6 ARTIST PAINT BRUSH (CAMEL HAIR OR SQUIRREL HAIR)
Suppliers:
ManufacturerRemarks
LOCAL
K6835
76071
Manufacturer Code:LOCAL
Supply Number:CoMat 02-146
Type:sp01
Supply Short Name:CoMat 02-146 LOCKWIRE
Supply Name:CoMat 02-146 LOCKWIRE
Specification Groups:
Doc NumberType
AIA/NAS NASM20995 Part Number MS20995C20 (0,5 MM)
Suppliers:
ManufacturerRemarks
LOCAL
Manufacturer Code:LOCAL
Supply Number:CoMat 02-148
Type:sp01
Supply Short Name:CoMat 02-148 ADHESIVE TAPE (ELECTRICAL)
Supply Name:CoMat 02-148 ADHESIVE TAPE (ELECTRICAL)
Specification Groups:
Doc NumberType
OMAT: 296SCOTCH NO. 69 (WHITE)
Suppliers:
ManufacturerRemarks
LOCAL
76381
94960
K0993
K6835
Manufacturer Code:LOCAL
Supply Number:CoMat 02-159
Type:sp01
Supply Short Name:CoMat 02-159 LACING TAPE
Supply Name:CoMat 02-159 LACING TAPE
Specification Groups:
Doc NumberType
T085 OMAT: 274
Suppliers:
ManufacturerRemarks
LOCAL
IE218
K6835
Manufacturer Code:LOCAL
Supply Number:CoMat 02-184
Type:sp01
Supply Short Name:
Supply Name:CoMat 02-184 LACING TAPE
Specification Groups:
Doc NumberType
718 G MIL-T-43435B
Suppliers:
ManufacturerRemarks
LOCAL
Manufacturer Code:LOCAL
Supply Number:CoMat 02-195
Type:sp01
Supply Short Name:CoMat 02-195 TEFLON TAPE
Supply Name:CoMat 02-195 TEFLON TAPE
Specification Groups:
Doc NumberType
3M No.62 MIL-I-23594 JCR-263
Suppliers:
ManufacturerRemarks
LOCAL
76381
81349
Manufacturer Code:IAE81
Supply Number:CoMat 02-197
Type:sp01
Supply Short Name:CoMat 02-197 COLOR FOIL
Supply Name:CoMat 02-197 COLOR FOIL
Specification Groups:
Doc NumberType
T221-10 JCR-262
Suppliers:
ManufacturerRemarks
IAE81
Manufacturer Code:LOCAL
Supply Number:CoMat 07-084
Type:sp01
Supply Short Name:CoMat 07-084 SILICONE VARNISH
Supply Name:CoMat 07-084 SILICONE VARNISH
Specification Groups:
Doc NumberType
OMat 7/268DC 996
Suppliers:
ManufacturerRemarks
LOCAL
K7750
K6835
Manufacturer Code:LOCAL
Tool Number:Chemical cleaning equipment
Tool Name:Chemical cleaning equipment
Manufacturer Code:LOCAL
Tool Number:Contact crimping tool
Tool Name:Contact crimping tool
Manufacturer Code:LOCAL
Tool Number:Contact extraction/insertion tool
Tool Name:Contact extraction/insertion tool
Link not Found
Manufacturer Code:LOCAL
Tool Number:IAE 3J12704
Tool Name:IAE 3J12704 Wrench and holder
Manufacturer Code:LOCAL
Tool Number:Knife
Tool Name:Knife
Link not Found
Manufacturer Code:LOCAL
Tool Number:Thermo stripper
Tool Name:Thermo stripper