TASK 24-21-49-700-101 IDG Cooling Oil Tubes - Do a Test, Testing-001

DMC:V2500-A0-24-21-4901-00A-362A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 24-21-49-700-101 IDG Cooling Oil Tubes - Do a Test, Testing-001

Effectivity

FIG/ITEM

PART NO.

01-500

740-5269-501

02-100

740-5271-503

02-100

740-5271-505

02-500

740-5273-503

02-500

740-5273-505

03-100

740-5275-503

01-100

740-5727-509

01-100

740-5727-511

01-100

740-5727-513

03-500

740-5737-509

03-500

740-5737-511

General

Fig/item numbers in parentheses in the procedure agree with those used in the IPC. Only the primary Fig/item numbers are used. For the service-bulletin alpha-variants refer to the IPC.

The IDG oil cooling tubing must be cleaned and inspected before this pressure test, Refer to Cleaning-000 TASK 24-21-49-100-100 and Inspection-000 TASK 24-21-49-200-100.

NOTE

Special tools are identified in the procedure by the tool primary number.

The Test Equipment Specification

To do the test on the IDG oil cooling tubing use equipment equivalent to that shown in Figure and Figure.

Expendable parts

Part No.

Name

Qty

AGS164/G

Fibre washer

1

AGS164/R

Fibre washer

1

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Hydraulic pressure testing rigLOCALHydraulic pressure testing rig
Pneumatic pressure testing rigLOCALPneumatic pressure testing rig
Pressure seal plug0AM53MS21913-10
MS21913-12 Blanking plug0AM53MS21913-12
Pressure seal cap0AM53MS21914-10
Pressure seal cap0AM53MS21914-12
IAE 1N20424 Pressurising adapter0AM53IAE 1N204241 off
IAE 1N20425 Pressurising adapter0AM53IAE 1N204251 off
IAE 1N20432 Pressurising adapter0AM53IAE 1N204321 off
IAE 1N20433 Pressurising adapter0AM53IAE 1N204331 off

Consumables, Materials and Expendables

NONE

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 24-21-49-780-051 Prepare the Tubes (01-100, 01-500, 02-100, 02-500, 03-100 and 03-500) for the Hydraulic Pressure Test

    1. Install the IAE 1N20425 Pressurising adapter 1 off and the AGS164/R fibre washer 1 off to the tube (01-100). Safety the components with 0.250 in (6.4 mm) bolts, washers and nuts.

    2. Install the IAE 1N20432 Pressurising adapter 1 off to the tube (01-500).

    3. Install the IAE 1N20432 Pressurising adapter 1 off to the tube (02-100).

    4. Install the IAE 1N20433 Pressurising adapter 1 off to the tube (02-500).

    5. Install the IAE 1N20433 Pressurising adapter 1 off to the tube (03-100).

    6. Install the IAE 1N20424 Pressurising adapter 1 off and the AGS164/D fibre washer 1 off to the tube (03-500). Safety the components with 0.250 in (6.4 mm) bolts, washers and nuts.

    2. SUBTASK 24-21-49-780-052 Do the Hydraulic Pressure Test on the Tubes (01-100, 01-500, 02-100, 02-500, 03-100 and 03-500)

    1. Connect the tube to the outlet of the Hydraulic pressure testing rig and the bleed valve adapter. Make sure that the bleed valve is open.

    2. Make sure that the pressure control valve is set to zero.

    4. Slowly turn the pressure control valve until the fluid comes out of the bleed valve.

    5. Close the bleed valve.

    6. CAUTION

      DO NOT GO PAST THE TEST PRESSURE SHOWN BELOW. IT CAN CAUSE DAMAGE TO THE TUBE. IF THE PRESSURE IN THE TUBE GETS TO MORE THAN THAT SHOWN BELOW, REJECT THE TUBE.

      Increase the pressure in the tubes (01-100, 01-500, 02-100, 02-500, 03-100 and 03-500) to 650 psi (4485 kPa).

    7. Let the pressure stay in the tube for 2 minutes.

    8. Make sure that the tube has no leaks. If the tube has leaks, reject the tube, Refer to Inspection-000 TASK 24-21-49-200-100.

    9. Decrease the pressure in the tube to zero.

    11. Open the bleed valve.

    12. Disconnect the tube from the outlet of the Hydraulic pressure testing rig and the bleed valve adapter.

    13. Remove the adapters from the tube.

    14. WARNING

      BE CAREFUL WHEN YOU USE COMPRESSED AIR. PUT ON PROTECTIVE CLOTHING AND GOGGLES.

      Remove unwanted fluid from the tube with clean, dry compressed air.

    3. SUBTASK 24-21-49-780-053 Prepare the Tubes (01-100, 01-500, 02-100, 02-500, 03-100 and 03-500) for the Pneumatic Pressure Test

    1. Do again the procedure to prepare the tubes for the hydraulic pressure test, refer to Step.

    2. Install an applicable blanking cap to the open end of the tubes (01-100, 01-500 and 03-100).

    3. Install an applicable blanking plug to the open end of the tubes (02-100, 02-500 and 03-500).

    4. SUBTASK 24-21-49-780-054 Do the Pneumatic Pressure Test on the Tubes (01-100, 01-500, 02-100, 02-500, 03-100 and 03-500)

    1. Connect the tube to the outlet of the Pneumatic pressure testing rig.

    2. Put a pressure of 14.5 psi (100 kPa) in the tube.

    3. Put the tube in the water tank.

    4. Let the pressure stay in the tube for 1 minute.

    5. Make sure that the tube has no leaks. If the tube has leaks, reject the tube, Refer to Inspection-000 TASK 24-21-49-200-100.

    6. Decrease the pressure in the tube to zero.

    7. Disconnect the tube from the outlet of the Pneumatic pressure testing rig.

    8. Remove the pressure seal cap or plug.

    5. Figure: Hydraulic Pressure Testing Rig

    Hydraulic Pressure Testing Rig

    Figure: Pneumatic Pressure Testing Rig

    Pneumatic Pressure Testing Rig

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:LOCAL
Tool Number:Hydraulic pressure testing rig
Tool Name:Hydraulic pressure testing rig
Manufacturer Code:0AM53
Tool Number:IAE 1N20424
Tool Name:IAE 1N20424 Pressurising adapter
Manufacturer Code:0AM53
Tool Number:IAE 1N20425
Tool Name:IAE 1N20425 Pressurising adapter
Manufacturer Code:0AM53
Tool Number:IAE 1N20432
Tool Name:IAE 1N20432 Pressurising adapter
Manufacturer Code:0AM53
Tool Number:IAE 1N20433
Tool Name:IAE 1N20433 Pressurising adapter
Manufacturer Code:0AM53
Tool Number:MS21913-10
Tool Name:Pressure seal plug
Manufacturer Code:0AM53
Tool Number:MS21913-12
Tool Name:MS21913-12 Blanking plug
Manufacturer Code:0AM53
Tool Number:MS21914-10
Tool Name:Pressure seal cap
Manufacturer Code:0AM53
Tool Number:MS21914-12
Tool Name:Pressure seal cap
Manufacturer Code:LOCAL
Tool Number:Pneumatic pressure testing rig
Tool Name:Pneumatic pressure testing rig