TASK 29-11-49-700-101 Engine Hydraulic Tubes - Do A Test, Testing-001

DMC:V2500-A0-29-11-4900-00A-362A-C|Issue No:003.00|Issue Date:2020-02-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 29-11-49-700-101 Engine Hydraulic Tubes - Do A Test, Testing-001

Effectivity

FIG/ITEM

PART NO.

03-100

740-5600-505

03-500

740-5602-507

03-500

745-5602-501

04-100

740-5604-503

04-100

745-5604-501

General

Fig/item numbers in parentheses in the procedure agree with those used in the IPC. Only the primary Fig/item numbers are used. For the service-bulletin alpha-variants refer to the IPC.

The hydraulic tubes must be cleaned and inspected before this pressure test, Refer to Cleaning-000 TASK 29-11-49-100-100 and Inspection/Check-000 TASK 29-11-49-200-100.

The Test Equipment Specification

To do the test on the hydraulic tubes use equipment equivalent to that shown in Figure and Figure.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Hydraulic pressure testing rigLOCALHydraulic pressure testing rig
Pneumatic pressure testing rigLOCALPneumatic pressure testing rig
MS21913-6 Blanking plug0AM53MS21913-6
MS21913-12 Blanking plug0AM53MS21913-12
MS21913-20 Blanking plug0AM53MS21913-20
MS21914-4 Blanking cap0AM53MS21914-4

Consumables, Materials and Expendables

NONE

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 29-11-49-780-051 Prepare the Tube (03-500) for the Hydraulic Pressure Test

    1. Install the blanking cap to the T connector on the tube.

    2. SUBTASK 29-11-49-780-052 Do the Hydraulic Pressure Test on the Tubes (03-100, 03-500 and 04-100)

    1. Connect the tube to the outlet of the Hydraulic pressure testing rig and the bleed valve adapter. Make sure that the bleed valve is open.

    2. Make sure that the pressure control valve is set to zero.

    4. Slowly turn the pressure control valve until the fluid comes out of the bleed valve.

    5. Close the bleed valve.

    6. CAUTION

      DO NOT GO PAST THE TEST PRESSURE SHOWN BELOW, IT CAN CAUSE DAMAGE TO THE TUBE. IF THE PRESSURE IN THE TUBE GETS TO MORE THAN THAT SHOWN BELOW, REJECT THE TUBE.

      Increase the pressure in the tube (03-100) to 100 psi (690 kPa).

    7. Increase the pressure in the tube (03-500) to 6.000 psi (41400 kPa).

    8. Increase the pressure in the tube (04-100) to 900 psi (6210 kPa).

    9. Let the pressure stay in the tube for 2 minutes.

    10. Make sure that the tube has no leaks. If the tube has leaks, reject the tube, Refer to Inspection-000 TASK 29-11-49-200-100.

    11. Decrease the pressure in the tube to zero.

    13. Open the bleed valve.

    14. Disconnect the tube from the outlet of the Hydraulic pressure testing rig and the bleed valve adapter.

    15. Remove the pressure blanking cap from the tube (03-500).

    16. WARNING

      BE CAREFUL WHEN YOU USE COMPRESSED AIR. PUT ON PROTECTIVE CLOTHING AND GOGGLES.

      Remove unwanted fluid from the tube with clean, dry compressed air.

    3. SUBTASK 29-11-49-780-001 Prepare the Tubes (03-100, 03-500 and 04-100) for the Pneumatic Pressure Test.

    1. Install the blanking cap to the T connector on the tube (03-500).

    2. Install the applicable blanking plugs to the tubes.

    4. SUBTASK 29-11-49-780-053 Do the Pneumatic Pressure Test on the Tubes (03-100, 03-500 and 04-100).

    1. Connect the tube to the outlet of the MS21913-6 Blanking plug.

    2. Put a pressure of 14.5 psi (100 kPa) in the tube.

    3. Put the tube in the water tank.

    4. Let the pressure stay in the tube for 1 minute.

    5. Make sure that the tube has no leaks. If the tube has leaks reject the tube. Refer to Inspection-000 TASK 29-11-49-200-100.

    6. Decrease the pressure in the tube to zero.

    7. Disconnect the tube from the outlet of the MS21913-6 Blanking plug.

    8. Remove the pressure blanking cap and/or plug from the tube.

    5. Figure: Hydraulic Pressure Testing Rig

    Hydraulic Pressure Testing Rig

    Figure: Pneumatic Pressure Testing Rig

    Pneumatic Pressure Testing Rig

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Update graphics (10VN805)

Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:LOCAL
Tool Number:Hydraulic pressure testing rig
Tool Name:Hydraulic pressure testing rig
Manufacturer Code:0AM53
Tool Number:MS21913-12
Tool Name:MS21913-12 Blanking plug
Manufacturer Code:0AM53
Tool Number:MS21913-20
Tool Name:MS21913-20 Blanking plug
Manufacturer Code:0AM53
Tool Number:MS21913-6
Tool Name:MS21913-6 Blanking plug
Manufacturer Code:0AM53
Tool Number:MS21914-4
Tool Name:MS21914-4 Blanking cap
Manufacturer Code:LOCAL
Tool Number:Pneumatic pressure testing rig
Tool Name:Pneumatic pressure testing rig