TASK 71-00-00-560-002 Move The Engine From The Support Pedestals To The Transportation Stand, Handling-002

DMC:V2500-A0-71-00-0000-01A-812A-B|Issue No:002.00|Issue Date:2018-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 71-00-00-560-002 Move The Engine From The Support Pedestals To The Transportation Stand, Handling-002

General

This TASK gives the procedure to move the engine from the support pedestals to the transportation stand or cradle.

Refer to the V2500 Illustrated Tool and Equipment Manual (ITEM) ITE-V2500 for the illustrations of special tools used in this procedure.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
BoltLOCAL

(83769H16-14)

WasherLOCAL

(VN936NP16C)

BoltLOCAL

(83769414-17)

WasherLOCAL

(VN936NP14C)

NutLOCAL

(VN401B144)

BoltLOCAL

(121203-7H7)

IAE 1F10041 TEC lift adapter0AM53IAE 1F100411
IAE 1F10260 Lifting beam0AM53IAE 1F102601
IAE 1F10363 Adjustable sling0AM53IAE 1F103631
IAE 1J12007 Intermediate case lift adapter0AM53IAE 1J120071
IAE 1N20014 Forward engine mount sling0AM53IAE 1N200141
IAE 1N20015 Aft engine mount sling0AM53IAE 1N200151
IAE 6R18897 Transportation stand6T0E2IAE 6R18897
IAE 6R18889 Transportation stand0AM53IAE 6R188891
IAE 6R19438 Low profile transportation stand alternative to0AM53IAE 6R194381

Consumables, Materials and Expendables

NONE

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 71-00-00-560-057-001 Install the Turbine Exhaust Case (TEC) and Intermediate Case Lift Adapters and the Lifting Beam

      NOTE

      If the front and rear mounts are installed on the engine it is not necessary to do this SUBTASK.

    1. Refer to Figure and Figure.

      1. Remove the safety pins, the bushes and the pins from the ends of the two links.

      2. Put the TEC lift adapter into position between the TEC mount lugs. Use IAE 1N20015 Aft engine mount sling 1 off, to lift the TEC lift adapter.

        3. Install one of the pins.

        1. Put the pins through the rear TEC mount flange, the link and the front TEC mount flange.

        4. Install the other pin.

        1. Do step (3)(a) again.

      5. Put the two bushes onto the two pins and push them into the front TEC mount flange.

      6. Safety the two pins and the bushes with the two safety pins.

      7. Remove the sling from the TEC lift adapter and the hoist.

      1. Put the intermediate case lift adapter into position on the engine. Use IAE 1N20014 Forward engine mount sling 1 off, to lift the intermediate case lift adapter.

      2. NOTE

        The bolts that have been used in this step can have their heads painted red. The bolts can then stay with the intermediate case lift adapter for subsequent use.

        Attach the intermediate case lift adapter to the front mount tube with six bolts (12103-7H7). Tighten the bolts to secure the intermediate case lift adapter.

      3. Adjust the length of the two turnbuckles until the holes can be aligned with the holes in the two thrust mount brackets.

      4. Attach the two turnbuckles to the two thrust mount brackets with the two tool bolts and the two tool nuts. Tighten the nuts to secure the intermediate case lift adapter.

      5. Remove the sling from the intermediate case lift adapter and hoist.

      4. Attach IAE 1F10260 Lifting beam 1 off, to the two lift adapters.

      1. Use a suitable spanner on the adjuster to move the lift eye into position, to lift the lifting beam.

      2. Attach a hoist to the lift eye.

      3. Lift the lifting beam and position it over the engine.

      4. Carefully lower the lifting beam on to the adapter. At the same time make sure that the dowels on each lift adapter engage in the correct holes in the lifting beam.

      5. Attach the lifting beam to the TEC lift adapter with the four tool bolts, the eight tool washers and the four tool nuts. Tighten the four tool nuts to secure the lifting beam to the TEC lift adapter.

      6. Attach the lifting beam to the intermediate case lift adapter with the five tool bolts, the ten tool washers and the five tool nuts. Tighten the five nuts to secure the lifting beam to the intermediate case lift adapter.

    2. SUBTASK 71-00-00-560-057-002 Install the Lifting Beam on to the Engine

    1. Refer to Figure.

      2. Attach IAE 1F10260 Lifting beam 1 off to the front and rear mounts.

      1. Use a suitable spanner on the adjuster to move the lift eye into position, to lift the lifting beam.

      2. Attach a hoist to the lifting eye.

      3. Lift the lifting beam and put in position over the engine.

      4. Carefully lower the lifting beam on to the front and rear mounts. At the same time make sure that the dowels on the front and rear mounts engage in the correct holes in the lifting beam.

      5. NOTE

        The bolts that have been used in this step can have their heads painted red. The bolts can then remain with the lifting beam for subsequent use.

        Attach the lifting beam to the rear mount with the four bolts (38769H16-14) and the four washers (VN936NP16C). Tighten the bolts to secure the lifting beam.

      6. NOTE

        The bolts that have been used in this step can have their heads painted red. The bolts can then remain with the lifting beam for subsequent use.
        The nuts that have been used in this step can be painted red. The nuts can then remain with the lifting beam for subsequent use.

        Attach the lifting beam to the front mount with the four bolts (83769H14-17), the four washers (VN936NP14C) and the four nuts (VN401B144). Tighten the bolts to secure the lifting beam.

    3. SUBTASK 71-00-00-560-057-003 Install the Adjustable Sling on to the Engine

    1. Refer to Figure and Figure.

      2. Attach IAE 1F10363 Adjustable sling 1 off, to the front and rear mounts.

      1. Use an applicable spanner on the adjuster to move the lift eye into position to lift the adjustable sling.

      2. Attach a hoist to the lift eye.

      3. Lift the adjustable sling and put it in position on the engine.

      4. Carefully lower the adjustable sling on to the front and rear mounts. At the same time make sure that the attachment points on the front and rear mount engage in the correct holes in the adaptor lift of adjustable sling.

      5. Attach the adjustable sling to the rear mounts with the two pins. Lock the pins with hair pin cotter to safety the adjustable sling.

      6. Attach the adjustable sling to the front mounts with the two pins. Lock the pins with hair pin cotter to safety the adjustable sling.

    4. SUBTASK 71-00-00-560-059 Remove the Engine from the Support Pedestals and Adjustable Support Pedestal

    1. Refer to Figure.

    2. Use an applicable spanner on the adjuster (part of IAE 1F10260 Lifting beam 1 off or IAE 1F10363 Adjustable sling 1 off), to move the lift eye to the centre of gravity (C of G), for the engine configuration that you have.

    3. NOTE

      Small adjustments may be necessary to get the correct C of G for the assembly.

      Adjust the hoist so that it takes the weight of the engine.

    4. Lift the engine approximately two feet.

    5. Move support posts away.

      6. Remove LP compressor intermediate case trunnions.

      1. Release and remove the four bolts and the four nuts that safety the trunnion to the compressor case.

      2. Remove the trunnion and put it on a correct surface.

      3. Do step F.(1) and F.(2) again for the other trunnion.

      7. Remove TEC bracket.

      1. Attach a suitable sling to the TEC bracket.

      2. Remove the two safety pins and the two pins.

      3. Move away the two trunnion brackets.

      4. Remove the TEC bracket and put it on a suitable surface.

    5. SUBTASK 71-00-00-560-060 Put the Engine into the Transportation Stand or the Cradle

    1. Refer to Figure.

    2. Position the engine over the transportation stand approximately two feet above it.

      3. Attach the two front support brackets to the LP compressor/intermediate case, Figure.

      1. Put the support bracket into position. Make sure the bolt holes are aligned.

      2. Attach the support bracket with the two bolts and the two nuts. Tighten the bolts to safety the support bracket.

      3. Do step (B)(1) to (B)(2) again for the other front support bracket.

    4. Make sure the collar is in the open position.

    5. NOTE

      Keep the engine horizontal.

      Carefully lower the engine until the front support brackets engage into the collars.

    6. Close the two collars Figure.

    7. Tighten the two swing bolt nuts to safety the collars.

    8. NOTE

      If adjustment of the turnbuckles is necessary equal adjustment must be made to each turnbuckle.

      Use hoist and turn buckles to align the rear support brackets with the turbine exhaust case lugs.

    9. Install the safety pins through the rear support bracket and turbine exhaust case lugs and safety with bolts Fig. 71-00-00-990-110-002.

    6. SUBTASK 71-00-00-560-061-001 Remove the lifting Beam from the Engine

    1. Refer to Figure.

    2. Remove the nuts, the bolts and the washers that attach the lifting beam to the front mount.

    3. Remove the nuts, the bolts and the washers that attach the lifting beam to the rear mount.

    4. Remove the lifting beam from the engine and put it on to a suitable surface.

    7. SUBTASK 71-00-00-560-061-002 Remove the Lifting Beam, the Intermediate Case and the Turbine Exhaust Case (TEC) Lift Adapters and the Lifting Beam

      NOTE

      If the front and rear mounts are installed on the engine it is not necessary to do this SUBTASK.

    1. Refer to Figure, Figure.

    2. Remove the nuts, the bolts and the washers that attach the lifting beam to the intermediate case lift adapter.

    3. Remove the nuts, the bolts and the washers that attach the lifting beam to the TEC lift adapter.

    4. Remove the lifting beam from the engine and put it on to a suitable surface.

    5. Replace the bolts, the washers and the nuts into the TEC lift adapter and intermediate case adapter.

      6. Remove the intermediate case lift adapter.

      1. Attach IAE 1N20014 Forward engine mount sling 1 off, to a hoist and the intermediate case lift adapter.

      2. Adjust the hoist to hold the weight of the intermediate case lift adapter.

      3. Remove the nuts and the bolts that attach the two turnbuckles to the two forward mount thrust brackets.

      4. Remove the six bolts that attach the intermediate case lift adapter.

      5. Remove the intermediate case lift adapter from the engine and put it on to a suitable surface.

      6. Remove the sling from the intermediate case lift adapter and hoist. Put the sling on a suitable surface.

      7. Remove the TEC lift adapter.

      1. Attach IAE 1N20015 Aft engine mount sling 1 off, to a hoist and the TEC lift adapter.

      2. Adjust the hoist to hold the weight of the TEC lift adapter.

      3. Remove the safety pins, the bushes and the pins that attach the TEC lift adapter to the TEC mount lugs.

      4. Remove the TEC lift adapter from the engine and put it on a suitable surface.

      5. Remove the sling from the TEC lift adapter and the hoist and put it on a suitable surface.

    8. SUBTASK 71-00-00-560-061-003 Remove the Adjustable Sling from the Engine

    1. Refer to Figure and Figure.

    2. Remove the hair pin cotter and remove the pins that attach the adjustable sling to the front mounts.

    3. Remove the hair pin cotter and remove the pins that attach the adjustable sling to the rear mounts.

    4. Remove the adjustable sling from the engine and put it on a correct surface.

    9. Figure: Rear and Intermediate Case Lift Adapters

    Sheet 1

    Legend
    Rear and Intermediate Case Lift Adapters

    Sheet 1

    Close

    Figure: Rear and Intermediate Case Lift Adapters

    Sheet 2

    Legend
    Rear and Intermediate Case Lift Adapters

    Sheet 2

    Close

    Figure: Lifting Beam

    Lifting Beam

    Figure: Remove the Engine from the Support Pedestals

    Remove the Engine from the Support Pedestals

    Figure: Install the Engine into the Transportation Stand

    Sheet 1

    Legend
    Install the Engine into the Transportation Stand

    Sheet 1

    Close

    Figure: Install the Engine into the Transportation Stand

    Sheet 2

    Legend
    Install the Engine into the Transportation Stand

    Sheet 2

    Close

    Figure: Adjustable Sling

    Sheet 1

    Legend
    Adjustable Sling

    Sheet 1

    Close

    Figure: Install the Engine on to Support Pedestal

    Sheet 2

    Legend
    Install the Engine on to Support Pedestal

    Sheet 2

    Close

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Editorial Update - Correct Mfg code for transportation stand

Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:6T0E2
Enterprise Name:DeDienne Aerospace
BU Name:DeDienne Aerospace
City:NA
Country:NA
Internet:http://www.dedienne-aero.com/en/engine-stands/
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:0AM53
Tool Number:IAE 1F10041
Tool Name:IAE 1F10041 TEC lift adapter
Manufacturer Code:0AM53
Tool Number:IAE 1F10260
Tool Name:IAE 1F10260 Lifting beam
Manufacturer Code:0AM53
Tool Number:IAE 1F10363
Tool Name:IAE 1F10363 Adjustable sling
Manufacturer Code:0AM53
Tool Number:IAE 1J12007
Tool Name:IAE 1J12007 Intermediate case lift adapter
Manufacturer Code:0AM53
Tool Number:IAE 1N20014
Tool Name:IAE 1N20014 Forward engine mount sling
Manufacturer Code:0AM53
Tool Number:IAE 1N20015
Tool Name:IAE 1N20015 Aft engine mount sling
Manufacturer Code:0AM53
Tool Number:IAE 6R18889
Tool Name:IAE 6R18889 Transportation stand
Manufacturer Code:6T0E2
Tool Number:IAE 6R18897
Tool Name:IAE 6R18897 Transportation stand
Manufacturer Code:0AM53
Tool Number:IAE 6R19438
Tool Name:IAE 6R19438 Low profile transportation stand alternative to
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