TASK 71-00-02-400-025 (A1/A5-PPBU) - Install The Common Nozzle Assembly, Installation-025

DMC:V2500-A0-71-00-0200-24A-720A-B|Issue No:001.00|Issue Date:2014-05-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 71-00-02-400-025 (A1/A5-PPBU) - Install The Common Nozzle Assembly, Installation-025

General

Fig/item numbers in parentheses in the procedure agree with those used in the IPC. Only the primary Fig/item numbers are used. For the service bulletin alpha variants refer to the IPC.

For all parts identified in a different Chapter/Section/Subject, the applicable Chapter/Section/Subject comes before the Fig/item number.

For standard torque data and procedures, refer to SPM TASK 70-41-00-400-501 and SPM TASK 70-41-02-400-501.

Special torque data is included in the procedure.

Lubricate all threads and abutment faces of nuts and bolts with CoMat 10-094 ANTI-SEIZE COMPOUND, PURE Ni-SPECIAL, unless other lubricants are referred to in the procedure.

The number for each radial location is identified in a clockwise direction. These start at the engine top position when you look from the rear of the engine, unless stated differently in the procedure.

Transportation covers/blanks must be removed immediately before installation of the components.

Make sure the upper strut recess of the Common Nozzle Assembly (CNA) is at the top center.

NOTE

To identify the consumable materials refer to the PCI.

NOTE

Special tools are identified in the procedure by the tool primary number.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
IAE 1N20001 Common nozzle fixture0AM53IAE 1N200011
IAE 1N20004 Common nozzle dolly0AM53IAE 1N200041

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 10-094 ANTI-SEIZE COMPOUND, PURE Ni-SPECIALLOCALCoMat 10-094

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 71-00-02-420-019-A01 Install the Common Nozzle Assembly (CNA) (A1)

    2. Refer to Figure and Figure.

    3. Remove the IAE 1N20001 Common nozzle fixture 1 off with the attached CNA Common Nozzle Assembly (CNA) (78-11-11, 01-010) from the IAE 1N20004 Common nozzle dolly 1 off with a suitable lifting device.

    4. NOTE

      Access to some of the CNA fasteners is difficult. Access to these fasteners can be improved by the use of a standard 5/16 in. (7.93 mm) wrench modified to fit the contour of the CNA.

      Carefully move the CNA to the rear of the engine. Make sure that the CNA does not touch the exhaust cone Engine Exhaust Cone And Plug (78-11-12, 01-010).

    5. Pre SBN 78-0208: Install the bolts Common Nozzle Assembly (CNA) (78-11-11, 01-020), washers Common Nozzle Assembly (CNA) (78-11-11, 01-025) and nuts Common Nozzle Assembly (CNA) (78-11-11, 01-030) to attach the CNA Common Nozzle Assembly (CNA) (78-11-11, 01-010) to the engine flange. Do not fully torque the nuts until they are all installed. Do not install washers on the bolts which go through the EGT harness brackets on the engine flange.

      SBN: 78-0208: Install the bolts Common Nozzle Assembly (CNA) (78-11-11, 01-020) and washers Common Nozzle Assembly (CNA) (78-11-11, 01-025) to attach the CNA Common Nozzle Assembly (CNA) (78-11-11, 01-010) to the engine flange. Do not fully torque the nuts until they are all installed. Do not install washers on the bolts which go through the EGT harness brackets on the engine flange.

    6. Remove the IAE 1N20001 Common nozzle fixture from the CNA.

    7. Torque the bolts Common Nozzle Assembly (CNA) (78-11-11, 01-020) to between 50 and 70 lbf.in (5.6 and 7.9 Nm). Begin at the 3 o'clock and 9 o'clock positions and torque the nuts in opposite pairs in a clockwise sequence.

    1. SUBTASK 71-00-02-420-019-A02 Install the Common Nozzle Assembly (CNA) (A5)

    2. Refer to Figure.

    3. Remove the IAE 1N20001 Common nozzle fixture 1 off with the attached CNA Common Nozzle Assembly (CNA) (78-11-11, 01-010) from the IAE 1N20004 Common nozzle dolly 1 off with a suitable lifting device.

    4. Carefully move the CNA to the rear of the engine. Make sure that the CNA does not touch the exhaust cone Engine Exhaust Cone And Plug (78-11-12, 01-010).

    5. Apply the CoMat 10-094 ANTI-SEIZE COMPOUND, PURE Ni-SPECIAL to the threads of the bolts Common Nozzle Assembly (CNA) (78-11-11, 01-020).

    6. Install the bolts Common Nozzle Assembly (CNA) (78-11-11, 01-020) and washers Common Nozzle Assembly (CNA) (78-11-11, 01-025) to attach the CNA Common Nozzle Assembly (CNA) (78-11-11, 01-010) to the engine flange. Do not fully torque the nuts until they are all installed. Do not install washers on the bolts which go through the EGT harness brackets on the engine flange.

    7. Remove the IAE 1N20001 Common nozzle fixture from the CNA.

    8. Torque the bolts Common Nozzle Assembly (CNA) (78-11-11, 01-020) to between 150 and 160 lbf.in (17 and 18 Nm). Begin at the 3 o'clock and 9 o'clock positions and torque the nuts in opposite pairs in a clockwise sequence.

  1. Figure: Common Nozzle Assembly, Fixture and Dolly

    Sheet 1

    Legend
    Common Nozzle Assembly, Fixture and Dolly

    Sheet 1

    Close

    Figure: Common Nozzle Assembly, Fixture and Dolly

    Sheet 2

    Legend
    Common Nozzle Assembly, Fixture and Dolly

    Sheet 2

    Close

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:K2147
Supply Number:CoMat 10-094
Type:sp01
Supply Short Name:CoMat 10-094 ANTI-SEIZE COMPOUND, PURE Ni-SPECIAL
Supply Name:CoMat 10-094 ANTI-SEIZE COMPOUND, PURE Ni-SPECIAL
Specification Groups:
Doc NumberType
BOSTIK NEVER-SEEZ PURE NICKEL SPECIAL
Suppliers:
ManufacturerRemarks
K2147
K6835
5W425
Manufacturer Code:0AM53
Tool Number:IAE 1N20001
Tool Name:IAE 1N20001 Common nozzle fixture
Manufacturer Code:0AM53
Tool Number:IAE 1N20004
Tool Name:IAE 1N20004 Common nozzle dolly