TASK 71-51-43-700-301-B01 General Services Harness - Test The Harness, Testing-001

DMC:V2500-A0-71-51-0100-00B-340A-C|Issue No:002.00|Issue Date:2019-08-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 71-51-43-700-301-B01 General Services Harness - Test The Harness, Testing-001

Effectivity

FIG/ITEM

PART NO.

01-005

740-5966-513

01-005

740-5966-515

01-005

740-5966-517

01-005

740-5966-519

01-005

740-5966-521

01-005

740-5966-523

01-005

740-5966-525

01-005

740-5966-527

01-005

740-5966-529

General

Fig/item numbers in parentheses in the procedure agree with those used in the IPC. Only the primary Fig/item numbers are used. For the service bulletin alpha variants refer to the IPC.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Lamp and battery testerLOCAL

4.5 volts DC

MeggerLOCAL

250 volts DC or equivalent

Consumables, Materials and Expendables

NONE

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 71-51-43-750-054 Do the Test to Find the Insulation Resistance Value of the General Services Harness

    2. Refer to Table.

      1. Connect the Megger or equivalent between each connector body and all the contacts within the connector.This check must be carried out for all connectors.

      2. Accept resistances more than 20 megohms.

      3. Reject resistances less than in Step.

      4. Lightly pull or bend the cable. Make sure the resistances do not become less than 20 megohms.

      1. Connect the Megger or equivalent between each contact and all the other contacts within the connectors.

      2. Accept resistances more than 20 megohms.

      3. Reject resistances less than in Step.

      4. Lightly pull or bend the cable. Make sure the resistances do not become less than 20 megohms.

    1. SUBTASK 71-51-43-750-055 Do the Test for Continuity of the General Services Harness

      NOTE

      Various methods can be used for continuity testing but in all cases the maximum voltage allowed is 24 volts DC.
    2. Refer to Table.

    3. Connect the Lamp and battery tester to each end of the cable circuit.

      1. Reject the harness if the light does not come on which shows no continuity.

      2. Accept cable circuits where the test lamp comes on.

      3. Reject all circuits where the test lamp does not come on.

        Table 2. Connector And Contact Numbers

        Connector

        Contact to

        Connector

        Contact

        4000XU-A

        2

        405VC-A

        12

        4000XU-A

        3

        405VC-A

        13

        4011VC-A

        3

        405VC-A

        30

        4011VC-A

        2

        405VC-A

        31

        4011VC-A

        1

        405VC-A

        32

        4000XU-B

        1

        405VC-A

        24

        4000XU-B

        2

        405VC-A

        25

        4000XU-B

        7

        405VC-A

        1

        4000XU-B

        8

        405VC-A

        4

        4000XU-B

        9

        405VC-A

        3

        4003EN-A

        3

        405VC-A

        6

        4003EN-A

        4

        405VC-A

        19

        4004EN-A

        1

        405VC-A

        35

        405VC-A

        18

        GP2-5

        4002EN-A

        4

        405VC-A

        37

        4002EN-A

        3

        405VC-A

        38

        4005EN-A

        D

        405VC-A

        11

        4005EN-A

        E

        405VC-A

        26

        4002EN-A

        1

        TM817

        B

        4003EN-A

        1

        TM824

        B

        4000XU-B

        10

        404VC-A

        2

        4000XU-B

        12

        401VC-A

        2

        4000XU-B

        13

        401VC-A

        3

        4000XU-B

        14

        401VC-A

        4

        4000XU-A

        9

        401VC-A

        5

        4000XU-A

        10

        401VC-A

        6

        4005EN-A

        A

        TM817

        C

        4000XU-B

        5

        GP3-3

        4000XU-B

        6

        GP3-2

        4003EN-A

        2

        GP1-5

        4002EN-A

        2

        GP1-1

        4005EN-A

        B

        GP4-5

        4000XU-B

        4

        404VC-A

        35

        4000XU-B

        3

        404VC-A

        36

        4004EN-A

        3

        GP2-6

        404VC-A

        12

        4100KS-B

        7

        404VC-A

        13

        4100KS-B

        2

        4000DN-A

        5

        404VC-A

        9

        4000DN-A

        8

        404VC-A

        6

        4000DN-A

        9

        404VC-A

        39

        4000XU-A

        1

        404VC-A

        29

        4000XU-A

        6

        404VC-A

        26

        4000XU-A

        7

        404VC-A

        27

        4000XU-A

        8

        404VC-A

        28

        4000XU-A

        12

        404VC-A

        23

        4000XU-A

        14

        404VC-A

        11

        404VC-A

        18

        TM817

        A

        4000XU-C

        A

        404VC-A

        1

        1074GK-A

        1

        404VC-A

        10

        1030GK-A

        3

        404VC-A

        21

        4000EN-A

        2

        404VC-A

        17

        4001EN-A

        3

        404VC-A

        32

        4006EN-A

        3

        404VC-A

        31

        4000EL-A

        3

        404VC-A

        20

        4010VC-A

        2

        4100KS-B

        5

        4010VC-A

        1

        4100KS-B

        4

        4000DN-A

        3

        GP4-3

        4000DN-A

        6

        GP4-1

        4000DN-A

        10

        GP4-2

        4000XU-A

        5

        GP3-4

        4000XU-A

        13

        GP3-5

        4000XU-C

        B

        GP3-1

        1074GK-A

        2

        GP1-2

        1030GK-A

        2

        GP2-1

        4000EN-A

        1

        GP1-3

        4001EN-A

        1

        GP1-4

        4000EL-A

        1

        GP2-4

        4006EN-A

        2

        GP4-4

        1030GK-A

        1

        GP2-2

        404VC-A

        24

        TM824

        4000WD2

        409VC-A

        4000WD1

        408VC-A

        4000KC

        447VC-A

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Revised the table to add part number information. (18VC487)

Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
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