TASK 72-31-12-300-010 LPC Fan Disk - Replace The Locating And/or Jacking Pad Pins, Repair-010 (VRS1158)

DMC:V2500-A0-72-31-1201-03A-920A-C|Issue No:003.00|Issue Date:2019-08-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-31-12-300-010 LPC Fan Disk - Replace The Locating And/or Jacking Pad Pins, Repair-010 (VRS1158)

Effectivity

FIG/ITEM

PART NO.

01-200

5A0269

Assembly A

01-200

5A0337

Assembly A

01-200

5A1757

Assembly B

01-200

5A1948

Assembly B

Material of component

DESCRIPTION

SYMBOL

MATERIAL

Stage 1 fan disk

-

Titanium alloy

General

The practices and processes referred to in the procedure by the TASK number are in SPM.

Price and availability - not applicable.

NOTE

To identify the consumable materials, refer to the Consumable Materials Index.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Fluorescent penetrant inspection equipmentLOCALFluorescent Penetrant Inspection Equipment

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 03-026 LIQUID NITROGENLOCALCoMat 03-026
CoMat 05-019 WATERPROOF SILICON CARBIDELOCALCoMat 05-019
CoMat 05-020 WATERPROOF SILICON CARBIDELOCALCoMat 05-020
CoMat 05-021 WATERPROOF SILICON CARBIDE44197CoMat 05-021
CoMat 06-022 FLUORESCENT PENETRANT (POST-EMULSIFIED ULTRA HIGH SENSITIVITY)LOCALCoMat 06-022

Spares

NameManufacturerPart Number / IdentificationQuantityRemark
Locating pin77445AS44809A/R

(Assembly A)

Jacking pad pin774455A0095A/R

(Assembly A)

Shoulder headless pin774455A1822A/R

(Assembly A or B)

Jacking pad pin774455A1823A/R

(Assembly A or B)

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-31-12-350-058 Remove the Defective Locating and/or Jacking Pad Pins from the Stage 1 Fan Disk Assembly

    1. CAUTION

      TITANIUM COMPONENT - YOU MUST USE SILICON CARBIDE TYPE ABRASIVE WHEELS, STONES AND PAPERS TO DRESS, BLEND AND POLISH THIS COMPONENT.
      TITANIUM COMPONENT - DO NOT USE FORCE WITH MECHANICAL CUTTERS OR THE MATERIAL WILL BECOME TOO HOT.
      TITANIUM COMPONENT - IF THE MATERIAL SHOWS A CHANGE IN COLOR, TO DARKER THAN A LIGHT STRAW COLOR, THE COMPONENT IS TO BE REJECTED.

      Refer to Figure.

    2. Examine and identify the defective locating and/or jacking pad pins.

      3. Press out the defective locating and/or jacking pad pins.

      1. Use hand tools.

      4. Examine for damage in the bores.

      5. Dimensionally inspect the pin holes.

      1. Make sure that the interference is correct.

    2. SUBTASK 72-31-12-230-057 Examine the Stage 1 Fan Disk Assembly for Cracks

      1. Fluorescent penetrant examine the pin holes.

      1. Make sure there are no cracks in the pin holes.

      2. Refer to SPM TASK 70-23-05-230-501.

      4. Use fluorescent penetrant inspection equipment.

    3. SUBTASK 72-31-12-350-063 Install the New Locating and/or Jacking Pad Pins

    1. Refer to Figure.

      2. Clean the locating and/or jacking pad pins and the pin holes.

      1. Use clean dry air blast or lint-free cloth.

      3. Freeze the locating and/or jacking pad pins.

        1. Freeze the locating and/or jacking pad pins to aid replacement into pinhole.

      4. Install and press the locating and/or jacking pad pins into the pin holes.

      1. Use hand tools.

    4. SUBTASK 72-31-12-220-075 Examine the Pin Seating

    1. Refer to Figure.

      2. Visually examine the pin seatings.

      1. Pin shoulder must be located against the flange face.

    5. Figure: Replace the locating and jacking pad pins of the stage 1 fan disk assembly

    Replace the locating and jacking pad pins of the stage 1 fan disk assembly

    Figure: Replace the locating and jacking pad pins of the stage 1 fan disk assembly - Assembly A

    Replace the locating and jacking pad pins of the stage 1 fan disk assembly - Assembly A

    Figure: Replace the locating and jacking pad pins of the stage 1 fan disk assembly - Assembly B

    Replace the locating and jacking pad pins of the stage 1 fan disk assembly - Assembly B

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Revised note, steps and SPM task reference. (19VC194)

Manufacturer Code:44197
Enterprise Name:SAINT-GOBAIN INDUSTRIAL CERAMICS INC.
BU Name:SAINT-GOBAIN ABRASIVES, INC
Street:ONE NEW BOND STREET
P.O. Box:PO BOX 15008
City:WORCESTER
State:MA
Zip Code:01615-0008
Country:USA
Phone Number:1-508-795-5000
Fax Number:1-508-795-2828
Internet:www.saint-gobain-northamerica.com
Manufacturer Code:77445
Enterprise Name:PRATT AND WHITNEY
BU Name:PRATT & WHITNEY
Street:400 MAIN STREET
City:EAST HARTFORD
Country:USA
Phone Number:8605657700
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Link not Found
Link not Found
Link not Found
Link not Found
Manufacturer Code:LOCAL
Supply Number:CoMat 03-026
Type:sp01
Supply Short Name:CoMat 03-026 LIQUID NITROGEN
Supply Name:CoMat 03-026 LIQUID NITROGEN
Specification Groups:
Doc NumberType
OMAT:220BB-N-411 T2GBC1
JCR-135BB-N-411 T2GBC1
Suppliers:
ManufacturerRemarks
LOCAL
U2046
U2096
Manufacturer Code:1E1X8
Supply Number:CoMat 05-019
Type:sp01
Supply Short Name:CoMat 05-019 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-019 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/31 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 400 (ANSI B74.18)
JCR-184 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
LOCAL
K6835
Manufacturer Code:1E1X8
Supply Number:CoMat 05-020
Type:sp01
Supply Short Name:CoMat 05-020 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-020 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/33 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 320 (ANSI B74.18)
JCR-027 (JAEC REF)
JCR-186 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
LOCAL
K6835
Manufacturer Code:1E1X8
Supply Number:CoMat 05-021
Type:sp01
Supply Short Name:CoMat 05-021 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-021 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/35 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 240 (ANSI B74.18 )
JCR-188 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
K6835
LOCAL
Manufacturer Code:X222X
Supply Number:CoMat 06-022
Type:sp01
Supply Short Name:CoMat 06-022 FLUORESCENT PENETRANT (POST-EMULSIFIED ULTRA HIGH SENSITIVITY)
Supply Name:CoMat 06-022 FLUORESCENT PENETRANT (POST-EMULSIFIED ULTRA HIGH SENSITIVITY)
Specification Groups:
Doc NumberType
ARDROX 985-P14 OMAT: 652 (CHEMETALL OAKITE 985-P14)It is not permitted to mix the selected CoMat 06‐022 letter suffix material with other CoMat 06‐022 letter suffix materials. Where CoMat 06‐022 is specified with no suffix, use one of the CoMat 06‐ 022 letter suffix materials.
Suppliers:
ManufacturerRemarks
X222X
Link not Found