TASK 72-32-35-300-010 Front Bearing Compartment Rear Air Seal Assembly - Recoat The Dry Film Lubricant, Repair-010 (VRS1225)

DMC:V2500-A0-72-32-3501-00A-243A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-32-35-300-010 Front Bearing Compartment Rear Air Seal Assembly - Recoat The Dry Film Lubricant, Repair-010 (VRS1225)

Effectivity

FIG/ITEM

PART NO.

01-100

5R0057

01-100

5R0176

General

This Repair TASK gives the procedure for recoating the dry film lubricant.

Material of Component

PART IDENT

SYMBOL

MATERIAL

Seal, A/O FBC rear air seal

Titanium alloy

Price and Availability - Refer to IAE

The practices and processes referred to in the procedure by TASK number are in the SPM.

NOTE

Equivalent materials or equipment can be used.

NOTE

To identify the consumable materials, refer to the PCI.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Standard workshop equipmentLOCALStandard workshop equipment
Dry film lubricant spraying equipmentLOCALDry film lubricant spraying equipment
OvenLOCALOven

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 01-124 ISOPROPYL ALCOHOLLOCALCoMat 01-124
CoMat 02-002 ADHESIVE TAPE GENERALPURPOSE PAPERLOCALCoMat 02-002
CoMat 02-019 TAPE, ADHESIVE PAPER HEAT RESISTING MASKING94960CoMat 02-019
CoMat 07-009 THINNERLOCALCoMat 07-009
CoMat 10-004 DRY FILM LUBRICANTLOCALCoMat 10-004
CoMat 02-099 LINT-FREE CLOTHLOCALCoMat 02-099

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-32-35-100-051 Remove the Dry Film Lubricant

      1. Remove the dry film lubricant from the air seal assembly.

      2. Refer to TASK 72-32-35-100-000 (CLEANING-000).

    1. SUBTASK 72-32-35-380-054 Apply Dry Film Lubricant to the FBC Rear Air Seal

    2. Refer to Figure.

      1. Remove the grease.

      2. Use CoMat 02-099 LINT-FREE CLOTH which is moistened with CoMat 01-124 ISOPROPYL ALCOHOL degreasing fluid and make clean the coating area.

      1. WARNING

        ALWAYS MAKE SURE THAT THERE IS SUFFICIENT VENTILATION IN THE WORK AREA.

        WARNING

        PROTECTIVE CLOTHING, FACE MASKS AND EYE PROTECTION MUST ALWAYS BE USED.

        WARNING

        DO NOT LET THE SOLVENT CLEANER OR ITS VAPOR TOUCH THE EYES OR SKIN.

        WARNING

        ALWAYS KEEP OPEN FLAMES AWAY FROM THE WORK AREA.

        WARNING

        IT IS THE RESPONSILIBILTY OF THE OPERATOR TO OBTAIN AND OBSERVE THE MANUFACTURERS MATERIAL SAFETY SHEETS FROM THE CONSUMABLE MATERIALS INFORMATION SUCH AS HAZARDOUS INGREDIENTS, PHYSICAL/CHEMICAL CHARACTERISTICS, FIRE, EXPLOSION, REACTIVITY, HEALTH HAZARD DATA, PRECAUTIONS FOR SAFE HANDLING, USE AND CONTROL MEASURES AND ALSO TO TAKE LOCAL REGULATIONS INTO CONSIDERATION.

        Apply the masking tape.

      2. Be careful not to damage the brush seal bristles with adhesive material of the masking tape.

      1. CAUTION

        DO NOT USE MASKING TAPE TO COVER THE BRUSH SEAL BRISTLES. ADHESIVE MATERIAL CAN CAUSE DAMAGE TO THE BRISTLES.

        Apply the dry film lubricant.

      2. Use a spray gun or equivalent two times, to give a thickness of 0.00095 to 0.00145 in. (0.024 to 0.037 mm).

      1. Remove masking tape.

      2. Be careful not to damage the brush seal bristles with the adhesive material of the masking tape.

      1. Stove the FBC rear air seal.

      2. Refer to the SPM TASK 70-38-03-380-501.

      1. Examine the layer of Dry Film Lubricant.

      2. Refer to the SPM TASK 70-38-03-380-501, for inspection standard.

  1. Figure: FBC rear air seal

    FBC rear air seal

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:94960
Enterprise Name:3M TRAFFIC CONTROL
BU Name:3M TRAFFIC CONTROL
Department:MATERIALS DIVISION
Building:225 55
Street:3M CENTER
City:ST PAUL
State:MN
Zip Code:55144-1000
Country:USA
Phone Number:1-612-733-0477
Internet:www.3m.com/tcm
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:LOCAL
Supply Number:CoMat 01-124
Type:sp01
Supply Short Name:CoMat 01-124 ISOPROPYL ALCOHOL
Supply Name:CoMat 01-124 ISOPROPYL ALCOHOL
Specification Groups:
Doc NumberType
OMAT:1/40GPR TECHNICAL GRADE
PMC 9094GPR TECHNICAL GRADE
JCR-011GPR TECHNICAL GRADE
Suppliers:
ManufacturerRemarks
LOCAL
U1185
24853
K6835
Manufacturer Code:LOCAL
Supply Number:CoMat 02-002
Type:sp01
Supply Short Name:CoMat 02-002 ADHESIVE TAPE GENERALPURPOSE PAPER
Supply Name:CoMat 02-002 ADHESIVE TAPE GENERALPURPOSE PAPER
Specification Groups:
Doc NumberType
JCR-198SCOTCH 202 PREMIUM GRADE (A-A-883 TYPE I)
OMAT: 237SCOTCH 202 PREMIUM GRADE (A-A-883 TYPE I)
Suppliers:
ManufacturerRemarks
LOCAL
94960
K0993
K6835
Manufacturer Code:76381
Supply Number:CoMat 02-019
Type:sp01
Supply Short Name:CoMat 02-019 TAPE, ADHESIVE PAPER HEAT RESISTING MASKING
Supply Name:CoMat 02-019 TAPE, ADHESIVE PAPER HEAT RESISTING MASKING
Specification Groups:
Doc NumberType
OMAT: 2/40 (RR REF)SELLOTAPE 2595 SCAPA 2595 OR 3M HT214
JCR-201 (JAEC REF)SELLOTAPE 2595 SCAPA 2595 OR 3M HT214
Suppliers:
ManufacturerRemarks
76381
K3312
K6835
Manufacturer Code:X222X
Supply Number:CoMat 02-099
Type:sp01
Supply Short Name:CoMat 02-099 LINT-FREE CLOTH
Supply Name:CoMat 02-099 LINT-FREE CLOTH
Specification Groups:
Doc NumberType
WHERE COMAT 02-099 IS SPECIFIED WITH NO SUFFIX, USE COMAT 02-099A OR COMAT 02-099B.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:K3504
Supply Number:CoMat 07-009
Type:sp01
Supply Short Name:CoMat 07-009 THINNER
Supply Name:CoMat 07-009 THINNER
Specification Groups:
Doc NumberType
IP 9151
Suppliers:
ManufacturerRemarks
K3504
K6835
00BB6
Manufacturer Code:00BB6
Supply Number:CoMat 10-004
Type:sp01
Supply Short Name:CoMat 10-004 DRY FILM LUBRICANT
Supply Name:CoMat 10-004 DRY FILM LUBRICANT
Specification Groups:
Doc NumberType
PL237-R1 or P237-R2
Suppliers:
ManufacturerRemarks
00BB6
K3504
K6835
Manufacturer Code:LOCAL
Tool Number:Dry film lubricant spraying equipment
Tool Name:Dry film lubricant spraying equipment
Manufacturer Code:LOCAL
Tool Number:Oven
Tool Name:Oven
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