TASK 72-32-57-300-001 No. 1 Bearing Compartment Air Tube - Blend Surface Damage, Repair-001 (VRS1310)

DMC:V2500-A0-72-32-5700-00A-649A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-32-57-300-001 No. 1 Bearing Compartment Air Tube - Blend Surface Damage, Repair-001 (VRS1310)

Effectivity

FIG/ITEM

PART NO.

01-100

5R0233

01-100

5R0240

Material of component

DESCRIPTION

RR SYMBOL

MATERIAL

Tube

-

Titanium alloy

General

Price and availability - none

This Repair scheme gives the procedure for blending the tube.

The practices and processes referred to in the procedure by the TASK number are in the SPM.

NOTE

To identify the consumable materials refer to the PCI.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NONE

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 05-106 ABRASIVE STONEK6835CoMat 05-106
CoMat 05-020 WATERPROOF SILICON CARBIDELOCALCoMat 05-020
CoMat 05-021 WATERPROOF SILICON CARBIDE44197CoMat 05-021

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-32-57-350-051 Remove the Damage

      CAUTION

      TITANIUM COMPONENT
      YOU MUST USE SILICON CARBIDE TYPE STONES AND ABRASIVE PAPERS TO DRESS, BLEND AND POLISH THIS COMPONENT.
      DO NOT USE FORCE WITH MECHANICAL CUTTERS OR THE MATERIAL WILL BECOME TOO HOT.
      IF THE MATERIAL SHOWS A CHANGE IN COLOR TO DARKER THAN A LIGHT STRAW COLOR, THE COMPONENT IS TO BE REJECTED.
      1. Remove the damage

      2. The maximum depth to remove the damage must not be more the 0.005 in. (0.13 mm).

      1. Make the damaged area smooth

      2. Make sure the area is made smooth into the adjacent material. The diameter of the repaired area to be 50 times the depth.

      3. Remove all the sharp edges and sudden changes of the slop.

      1. Polish the area

      2. Use CoMat 05-020 WATERPROOF SILICON CARBIDE. Polish the repaired area and the area made smooth. Make sure all the scratches are removed and the surface finish is the same as the adjacent material.

    1. SUBTASK 72-32-57-220-053 Do a Visual Inspection

      1. Do a visual inspection

      2. Refer to Inspection-000 TASK 72-32-57-200-100.

    1. SUBTASK 72-32-57-230-053 Do a Crack Test

      1. Do a penetrant crack test on the repaired area

      2. Refer to SPM TASK 70-23-01-230-501.

      3. No cracks are permitted.

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:44197
Enterprise Name:SAINT-GOBAIN INDUSTRIAL CERAMICS INC.
BU Name:SAINT-GOBAIN ABRASIVES, INC
Street:ONE NEW BOND STREET
P.O. Box:PO BOX 15008
City:WORCESTER
State:MA
Zip Code:01615-0008
Country:USA
Phone Number:1-508-795-5000
Fax Number:1-508-795-2828
Internet:www.saint-gobain-northamerica.com
Manufacturer Code:K6835
Enterprise Name:MED-LAB LTD
BU Name:MED-LAB LTD
Street:COPELAND ST
City:DERBY
Zip Code:DE1 2PU
Country:GREAT BRITAIN
Phone Number:44-1332-349094
Fax Number:44-1332-371237
Email:sales@med-lab.co.uk
Internet:www.med-lab.co.uk
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:1E1X8
Supply Number:CoMat 05-020
Type:sp01
Supply Short Name:CoMat 05-020 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-020 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/33 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 320 (ANSI B74.18)
JCR-027 (JAEC REF)
JCR-186 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
LOCAL
K6835
Manufacturer Code:1E1X8
Supply Number:CoMat 05-021
Type:sp01
Supply Short Name:CoMat 05-021 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-021 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/35 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 240 (ANSI B74.18 )
JCR-188 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
K6835
LOCAL
Manufacturer Code:K6835
Supply Number:CoMat 05-106
Type:sp01
Supply Short Name:CoMat 05-106 ABRASIVE STONE
Supply Name:CoMat 05-106 ABRASIVE STONE
Specification Groups:
Doc NumberType
(SS-S-736/2/26) (A-A-3068/2-26)SQUARE FINE SS-S-736 TYPE II CLASS A1
Suppliers:
ManufacturerRemarks
K6835
KC1D9