TASK 72-32-58-700-101 No. 1 Bearing Compartment Scavenge Oil Tube - Do A Test, Testing-001

DMC:V2500-A0-72-32-5800-00A-364A-C|Issue No:001.00|Issue Date:2014-05-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-32-58-700-101 No. 1 Bearing Compartment Scavenge Oil Tube - Do A Test, Testing-001

Effectivity

FIG/ITEM

PART NO.

01-100

5R0238

01-100

5R0244

General

The practices and processes referred to in the procedure by the TASK numbers are in the SPM.

All test pressures referred to in the procedure are gage pressure.

NOTE

To identify the consumable materials refer to the PCI.
Special tools are identified in the procedure by the tool primary number.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Hydraulic pressure testing rigLOCALHydraulic pressure testing rig
IAE 2J13303 Adapter0AM53IAE 2J13303

1 off

IAE 2J13319 Adapter0AM53IAE 2J13319

1 off

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 10-077 APPROVED ENGINE OILSLOCALCoMat 10-077

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-32-58-790-051 Leak Test

    2. Attach IAE 2J13303 Adapter 1 off and IAE 2J13319 Adapter 1 off to both sides of the tube to be made a test.

    3. Connect a dry compressed air supply from a system which incorporates a pressure gage and regulator valve, to the IAE 2J13319 Adapter 1 off on the tube.

    4. Put fully the tube in to a tank of water and pressurize to 14.5 psi (100 kPa).

    5. Keep the pressure for a minimum of one minute, and examine the tube for signs of leakage, particularly at welded or repaired area.

    6. Isolate air supply, release the pressure and remove the tube from the tank.

    7. Remove the special tools and dry the tube with dry air if the pressure test is not to be effected immediately.

    8. Put a cap on all holes and store in suitable protective container.

    1. SUBTASK 72-32-58-780-051 Pressure Test

    2. CAUTION

      SET THE SUITABLE SAFETY GUARDS IN POSITION AROUND THE TUBE WHEN HYDRAULIC PRESSURE APPLIES TO PRESSURE TEST.
      DO NOT GET ENGINE OIL ON YOUR SKIN FOR A LONG TIME. THE OIL IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND IN TO YOUR BODY.

      NOTE

      Leak test must be carried out before the tube is made pressure test,refer to Step.
      Do the hydraulic pressure test with CoMat 10-077 APPROVED ENGINE OILS.
    3. Attach IAE 2J13303 Adapter 1 off and IAE 2J13319 Adapter 1 off to both sides of the tube to be made a test.

    4. Connect Hydraulic pressure testing rig 1 off to the IAE 2J13319 Adapter 1 off on the tube.

    5. Open the bleed valve and apply minimum hydraulic pressure to bleed air from the tube. Close the bleed valve when an air free fluid flow is seen.

    6. Slowly and continuously pressurize the tube to 79.0 psi (545 kPa).

    7. Keep the pressure for a minimum of one minute, and examine the tube for signs of leakage, particularly at welded or repaired area.

    8. Isolate the hydraulic supply, release pressure and remove the test equipment from the tube.

    1. SUBTASK 72-32-58-110-051 Clean the Tube

    2. Clean the tube, refer to Cleaning - 001 TASK 72-32-58-100-100.

    1. SUBTASK 72-32-58-550-051 Store the Tubes

    2. Put an approved cap on all holes and store in suitable protective container.

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:X333X
Supply Number:CoMat 10-077
Type:sp01
Supply Short Name:CoMat 10-077 APPROVED ENGINE OILS
Supply Name:CoMat 10-077 APPROVED ENGINE OILS
Specification Groups:
Doc NumberType
For V2500-A1/A5/D5 models - Refer to V2500 Service Bulletin ENG-79-0108
For V2500-E5 model - Refer to Service Bulletin E5-79-0001
Suppliers:
ManufacturerRemarks
X333X
Manufacturer Code:LOCAL
Tool Number:Hydraulic pressure testing rig
Tool Name:Hydraulic pressure testing rig
Manufacturer Code:0AM53
Tool Number:IAE 2J13303
Tool Name:IAE 2J13303 Adapter
Manufacturer Code:0AM53
Tool Number:IAE 2J13319
Tool Name:IAE 2J13319 Adapter