TASK 72-32-71-300-005 LPC Bleed Valve Link - Replace The Spherical Bearing, Repair-005 (VRS1322)

DMC:V2500-A0-72-32-7136-01A-649A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-32-71-300-005 LPC Bleed Valve Link - Replace The Spherical Bearing, Repair-005 (VRS1322)

Effectivity

FIG/ITEM

PART NO.

01-200

5A3713

01-400

5A3713

Material of component

RR

DESCRIPTION

SYMBOL

MATERIAL

Link

Aluminum alloy

General

Price and availability - not applicable

The practices and processes referred to in the procedure by the TASK numbers are in the SPM.

NOTE

To identify the consumable materials refer to the PCI.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Fluorescent Penetrant Inspection EquipmentLOCALFluorescent penetrant inspection equipment
Arbor PressLOCALArbor press
IAE 3J12745 Swaging tool0AM53IAE 3J127451
IAE 2J12622 Depth gage0AM53IAE 2J126221

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 02-099 LINT-FREE CLOTHLOCALCoMat 02-099
CoMat 05-020 WATERPROOF SILICON CARBIDELOCALCoMat 05-020
CoMat 05-021 WATERPROOF SILICON CARBIDE44197CoMat 05-021

Spares

NameManufacturerPart Number / IdentificationQuantityRemark
Bearing, spherical5A36531
Bearing, spherical5A36531

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-32-71-350-061 Remove the Defective Spherical Bearing from the Link Assembly

      1. Inspect and identify the defective spherical bearing.

      1. Refer to Figure.

      2. Press out the defective spherical bearing.

        1. Refer to Figure DETAIL E.

      3. Check damage in the bore.

        1. Scratches are permitted but remove the burrs.

        2. Refer to the SPM TASK 70-35-03-300-501.

    2. SUBTASK 72-32-71-230-063 Examine the Link Assembly for Cracks

      1. Fluorescent penetrant examine the spherical bearing hole.

        1. Make sure there are no cracks in the hole.

        1. Refer to the SPM TASK 70-23-05-230-501.

    3. SUBTASK 72-32-71-220-090 Inspect the Link Assembly

      1. Dimensionally inspect the hole of the link.

        1. Ensure the correct diameter.

        1. Refer to Figure.

    4. SUBTASK 72-32-71-350-062 Install the New Spherical Bearing

      1. Clean the new spherical bearing and the hole of the link.

      1. Use clean dry air blast or CoMat 02-099 LINT-FREE CLOTH.

      2. Install the bearing.

        1. Position the bearing race slightly below the surface of link.

        2. Refer to Figure and Figure DETAIL E.

      3. Swage the link to fix the bearing.

        1. Apply a swaging force to the 45 degrees circumferential position from the existing swage point up to the depth of the swage.

        2. Invert the link and re-apply the swaging force.

        3. Refer to Figure and Figure DETAIL F.

      4. Inspect the ball for free movement in the race.

        1. If movement is not free, install a screw, a nut and washers and measure torque required to rotate the ball.

        1. Refer to Figure DETAIL G.

      5. Measure the depth of the swage.

        1. NOTE

          If the torque exceeds the limits as follows:
          Fig/Item 01-240, torque limit 2.6 lbfin (30 kgmm).
          Fig/Item 01-440, torque limit 2.6 lbfin (30 kgmm).
          Replace the bearing using lower staking load.

        1. Refer to Figure.

    5. SUBTASK 72-32-71-220-091 Examine the Spherical Bearing Seating

      1. Visually examine the spherical bearing seating.

        1. Race of bearing must be located just below the arm face.

        1. Refer to Figure.

    6. SUBTASK 72-32-71-380-056 Apply Surface Protection to the Link Assembly

      1. Apply the chromate conversion coating to swage area.

      1. Refer to the SPM TASK 70-38-02-300-503.

    7. Figure: Replacement of the spherical bearing

    Replacement of the spherical bearing

    Figure: Replacement of the spherical bearing

    Replacement of the spherical bearing

Requirements After Job Completion

Follow-On Conditions

NONE
Link not Found
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:44197
Enterprise Name:SAINT-GOBAIN INDUSTRIAL CERAMICS INC.
BU Name:SAINT-GOBAIN ABRASIVES, INC
Street:ONE NEW BOND STREET
P.O. Box:PO BOX 15008
City:WORCESTER
State:MA
Zip Code:01615-0008
Country:USA
Phone Number:1-508-795-5000
Fax Number:1-508-795-2828
Internet:www.saint-gobain-northamerica.com
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Link not Found
Manufacturer Code:X222X
Supply Number:CoMat 02-099
Type:sp01
Supply Short Name:CoMat 02-099 LINT-FREE CLOTH
Supply Name:CoMat 02-099 LINT-FREE CLOTH
Specification Groups:
Doc NumberType
WHERE COMAT 02-099 IS SPECIFIED WITH NO SUFFIX, USE COMAT 02-099A OR COMAT 02-099B.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:1E1X8
Supply Number:CoMat 05-020
Type:sp01
Supply Short Name:CoMat 05-020 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-020 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/33 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 320 (ANSI B74.18)
JCR-027 (JAEC REF)
JCR-186 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
LOCAL
K6835
Manufacturer Code:1E1X8
Supply Number:CoMat 05-021
Type:sp01
Supply Short Name:CoMat 05-021 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-021 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/35 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 240 (ANSI B74.18 )
JCR-188 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
K6835
LOCAL
Manufacturer Code:LOCAL
Tool Number:Arbor press
Tool Name:Arbor Press
Manufacturer Code:LOCAL
Tool Number:Fluorescent penetrant inspection equipment
Tool Name:Fluorescent Penetrant Inspection Equipment
Manufacturer Code:0AM53
Tool Number:IAE 2J12622
Tool Name:IAE 2J12622 Depth gage
Manufacturer Code:0AM53
Tool Number:IAE 3J12745
Tool Name:IAE 3J12745 Swaging tool