TASK 72-32-83-300-045 LPC Stage 1.5 Stator - Repair Surface Damage By Blending, Repair-045 (VRS1762)

DMC:V2500-A0-72-32-8315-02A-649A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-32-83-300-045 LPC Stage 1.5 Stator - Repair Surface Damage By Blending, Repair-045 (VRS1762)

Effectivity

FIG/ITEM

PART NO.

02-500

5A0436

Material of component

RR

DESCRIPTION

SYMBOL

MATERIAL

LPC stage 1.5 stator assembly

Titanium alloy

General

The practices and processes referred to in the procedure by the TASK numbers are in the SPM.

Price and availability - none

NOTE

To identify the consumable materials refer to the PCI.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Fluorescent Penetrant Inspection EquipmentLOCALFluorescent penetrant inspection equipment

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 05-019 WATERPROOF SILICON CARBIDELOCALCoMat 05-019
CoMat 05-020 WATERPROOF SILICON CARBIDELOCALCoMat 05-020
CoMat 05-021 WATERPROOF SILICON CARBIDE44197CoMat 05-021

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-32-83-350-072 Remove the Damage from the LPC Stage 1.5 Stator Assembly

    1. Refer to Figure and Figure.

      2. CAUTION

        WHEELS, STONES AND ABRASIVE PAPERS USED TO DRESS, MAKE SMOOTH OR POLISH A TITANIUM COMPONENT MUST BE OF THE SILICON CARBIDE TYPE. ALUMINIUM OXIDE TYPES MUST NOT BE USED.

        CAUTION

        IF MECHANICAL CUTTERS ARE USED, ONLY SMALL CUTS MUST BE MADE TO PREVENT TOO MUCH HEAT.

        Scallop, make smooth and/or hand polish to remove nicks, scratches and damage.

      1. Use abrasive stones or papers and/or fine file.

      2. Use light pressure to prevent risk of overheating material.

      3. All polish marks must be in a radial direction from the vane ID to OD.

      4. The surface finish of the repair area must be the same as the adjacent area.

      3. Hand polish the vane leading and/or trailing edge radius and the vane profile to make a smooth shape.

      2. Remove the minimum quantity of material necessary to give the correct radius.

      3. Refer to the SPM TASK 70-35-03-300-501.

    2. SUBTASK 72-32-83-220-160 Examine the LPC Stage 1.5 Stator Assembly

    1. Refer to Figure and Figure.

      2. Do a visual and dimensional examination of the vane.

      1. Visually examine the repaired area for nicks, scratches and damage.

      2. Use a 10X magnifying glass.

      3. Refer to TASK 72-32-83-200-000 (INSPECTION-000).

    3. SUBTASK 72-32-83-230-074 Examine the LPC Stage 1.5 Stator Assembly for Cracks

      1. Fluorescent penetrant examine the repaired area.

      1. Refer to the SPM TASK 70-23-05-230-501.

      2. Make sure that there are no cracks in the repaired area.

    4. Figure: LPC stage 1.5 stator assembly - Blend limits

    LPC stage 1.5 stator assembly - Blend limits

    Figure: LPC stage 1.5 stator assembly - Blend limits

    LPC stage 1.5 stator assembly - Blend limits

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:44197
Enterprise Name:SAINT-GOBAIN INDUSTRIAL CERAMICS INC.
BU Name:SAINT-GOBAIN ABRASIVES, INC
Street:ONE NEW BOND STREET
P.O. Box:PO BOX 15008
City:WORCESTER
State:MA
Zip Code:01615-0008
Country:USA
Phone Number:1-508-795-5000
Fax Number:1-508-795-2828
Internet:www.saint-gobain-northamerica.com
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:1E1X8
Supply Number:CoMat 05-019
Type:sp01
Supply Short Name:CoMat 05-019 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-019 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/31 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 400 (ANSI B74.18)
JCR-184 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
LOCAL
K6835
Manufacturer Code:1E1X8
Supply Number:CoMat 05-020
Type:sp01
Supply Short Name:CoMat 05-020 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-020 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/33 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 320 (ANSI B74.18)
JCR-027 (JAEC REF)
JCR-186 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
LOCAL
K6835
Manufacturer Code:1E1X8
Supply Number:CoMat 05-021
Type:sp01
Supply Short Name:CoMat 05-021 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-021 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/35 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 240 (ANSI B74.18 )
JCR-188 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
K6835
LOCAL
Manufacturer Code:LOCAL
Tool Number:Fluorescent penetrant inspection equipment
Tool Name:Fluorescent Penetrant Inspection Equipment