Export Control
EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.Copyright
© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).Applicability
All
Common Information
TASK 72-41-12-300-005 HPC Stage 9 - 12 Drum Disk - Repair The Stages 8, 9, 10 And 11 Stator Vane Rub Strip Coating, Repair-005 (VRS3437)
General
The practices and processes referred to in the procedure by TASK/SUBTASK numberare in the SPM.
Price and availability - not applicable
Repair Facilities
The Source Demonstration requirements of this repair means that any facility not authorized to accomplish this repair either utilize the Authorized Repair Vendors listed below or contact IAE Repair Development Group to determine if a qualification program can be initiated at their facility.
IAE International Aero Engines AG
c/o Rolls-Royce Deutschland Ltd und Co KG
Eschenweg 11
15827 Blankenfelde-Mahlow
Germany
ATTN: Manager, Technical Services
Authorized Repair Vendors for Repair VRS3437 are listed below:
BASF Catalyst, LLC
12 Thompson Road
East Windsor, CT 06088
USA
Tel: (860) 623-9901
Fax: (860) 623-4657
MTU - Maintenance GmbH
Flughafen Hannover
Muenchner Strasse 31
D-30855 Langenhagen
Germany
Tel: 49 511 7806 0
Fax: 49 511 7806 111
Rolls-Royce Aero Engine Services Limited
East Kilbride
Glasgow G74 4PY Scotland
IHI
Aero and Space Operations
Mizuho Aero Engine Works
229, Tonogaya
Mizuho, Machi
Nishitama - Gun
Tokyo 190-1297
Japan
Tel: 81-42-568-7060
Fax: 81-42-568-7073
This designation by IAE of an authorized repair vendor indicates that the repair vendor has demonstrated the necessary capability to enable it to carry out the listed repair work. However, IAE makes no warranties or representations concerning the qualifications or quality standards of the repair vendors to carry out the repair work, and accepts no responsibility whatsoever for any work that may be carried out by a repair vendor, other than when IAE is listed as the repair vendor. Authorized repair vendors do not act as agents or representatives of IAE.
NOTE
Preliminary Requirements
Pre-Conditions
NONESupport Equipment
| Name | Manufacturer | Part Number / Identification | Quantity | Remark |
|---|---|---|---|---|
| Plasma spray equipment | LOCAL | Plasma spray equipment | ||
| Grit blast equipment | LOCAL | Grit blast equipment | ||
| Fluorescent Penetrant Inspection Equipment | LOCAL | Fluorescent penetrant inspection equipment | ||
| Shot peening equipment | LOCAL | Shot peening equipment | ||
| NC lathe | LOCAL | NC lathe | ||
| Magnifying glass, 7x | LOCAL | Magnifying glass, 7x | ||
| Workshop inspection equipment | LOCAL | Workshop inspection equipment | ||
| IAE 3R18746 Holder | 0AM53 | IAE 3R18746 | 1 | |
| IAE 3R18747 Diamond insert | 0AM53 | IAE 3R18747 | 1 | |
| IAE 3R18748 RH Insert | 0AM53 | IAE 3R18748 | 1 | |
| IAE 3R18751 Holder | 0AM53 | IAE 3R18751 | 1 |
Consumables, Materials and Expendables
| Name | Manufacturer | Part Number / Identification | Quantity | Remark |
|---|---|---|---|---|
| CoMat 05-038 SILICON CARBIDE ABRASIVE | 1E1X8 | CoMat 05-038 |
Spares
NONESafety Requirements
NONEProcedure
Refer to Figure.
All four coated areas must be stripped.
Use the procedure given in the SPM TASK 70-38-24-300-503.
Apply a mask to the disk surfaces that are not to be grit blasted.
SUBTASK 72-41-12-350-056 Apply a Mask to the Rear HPC Disc Assembly
Do the procedure given in the SPM TASK 70-12-09-120-501 except use CoMat 05-038 SILICON CARBIDE ABRASIVE or equivalent in a pressure type machine with a pressure between 20 to 40 psi (137.9 to 206.8 kPa).
Grit blast all the surfaces in Area A to remove the top layer of white ceramic to show the bond layer which is golden in color.
SUBTASK 72-41-12-120-051-001 Grit Blast the Disk Vane Rub Strip Areas
Figure: Stages 8, 9, 10 and 11 stator vane rub strip coating repair - location areas
Stages 8, 9, 10 and 11 stator vane rub strip coating repair - location areas
Figure: Stages 8, 9, 10 and 11 stator vane rub strip coating repair (coat recess dimensions)
Stages 8, 9, 10 and 11 stator vane rub strip coating repair (coat recess dimensions)
Figure: Stage 8, 9, 10 and 11 stator vane rub strip coating repair (Optional coat recess dimensions)
Stage 8, 9, 10 and 11 stator vane rub strip coating repair (Optional coat recess dimensions)
Figure: Stages 8, 9, 10 and 11 stator vane rub strip coating repair (Stages 8 and 9) rub strip repair areas dimensions
Stages 8, 9, 10 and 11 stator vane rub strip coating repair (Stages 8 and 9) rub strip repair areas dimensions
Figure: Stage 8, 9, 10 and 11 stator vane rub strip coating repair (Stage 10 and 11 rub strip repair area dimensions)
Stage 8, 9, 10 and 11 stator vane rub strip coating repair (Stage 10 and 11 rub strip repair area dimensions)
Figure: Stage 8, 9, 10 and 11 stator vane rub strip coating repair (coat areas)
Stage 8, 9, 10 and 11 stator vane rub strip coating repair (coat areas)
Figure: Stages 8, 9, 10 and 11 stator vane rub strip coating repair - (Optional) Spiral groove machine areas
Sheet 1
Figure: Stages 8, 9, 10 and 11 stator vane rub strip coating repair - (Optional) Spiral groove machine areas
Sheet 2