TASK 72-41-34-300-011 HPC Variable Stator Vane Levers - Blend Repair, Repair-011 (VRS6110)

DMC:V2500-A0-72-41-3421-00A-649A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-41-34-300-011 HPC Variable Stator Vane Levers - Blend Repair, Repair-011 (VRS6110)

Effectivity

FIG/ITEM PART NO.

02-100

6A3130

02-100

6A7467

02-120

6A3132

02-120

6A7469

02-140

6A3131

02-140

6A7468

03-100

6A3321

03-100

6A7460

03-120

6A3322

03-120

6A6547

03-140

6A3323

03-140

6A7461

04-100

6A3330

04-100

6A7462

04-120

6A3331

04-120

6A4345

04-120

6A7463

05-100

6A3324

05-100

6A7464

05-120

6A3325

05-120

6A4346

05-120

6A7465

05-140

6A3326

05-140

6A4347

05-140

6A7466

06-100

6A3327

06-120

6A3328

06-140

6A3329

Material of component

PART IDENT

MATERIAL

HP compressor variable vane lever

Titanium alloy

General

This repair must only be done when the instruction to do so is given in 72-41-34, Inspection/Check.

This TASK gives the procedure to repair the HP compressor variable vane levers by material removal.

TASKS identified by SPM TASK are in the standard practices and processes manual (SPM).

Price and Availability

Refer to International Aero Engines

Related Repairs - None

NOTE

Equipment and materials necessary to do this repair are given in the SPM TASKS given below:
SPM TASK 70-11-08-300-503
SPM TASK 70-23-01-230-501
SPM TASK 70-23-05-230-501
SPM TASK 70-35-03-300-501

NOTE

  1. It is possible that some materials in the consumable materials chart cannot be used for some or all of the necessary applications. Before you use the materials, make sure the types, quantities and applications of the materials necessary are legally permitted in your location. All persons must obey all applicable federal, state, local and provincial laws and regulations when it is necessary to work with these materials.

  2. To identify the consumable materials refer to the overhaul processes and consumables index (PCI).

  3. Other necessary consumable materials are referred to in the SPM TASKS.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Chemical cleaning equipmentLOCALChemical cleaning equipment
Penetrant Crack Test EquipmentLOCALPenetrant crack test equipment
Standard workshop equipmentLOCALStandard workshop equipment
Workshop inspection equipmentLOCALWorkshop inspection equipment
Vibro-engraving equipmentLOCALVibro-engraving equipment

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 05-020 WATERPROOF SILICON CARBIDELOCALCoMat 05-020
CoMat 05-021 WATERPROOF SILICON CARBIDE44197CoMat 05-021
CoMat 05-141 ABRASIVE STONE SILICON CARBIDELOCALCoMat 05-141
CoMat 06-063 FLUORESCENT PENETRANT (POST-EMULSIFIED MEDIUM SENSITIVITY)LOCALCoMat 06-063

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-41-34-110-144 Chemically Clean

      1. Chemically clean the part.

      1. Refer to TASK 72-41-34-100-000 (CLEANING-000).

        Use chemical cleaning equipment.

    2. SUBTASK 72-41-34-230-070 Do a Crack Test

      1. Do a penetrant crack test.

      1. Refer to the SPM TASK 70-23-01-230-501.

        Use penetrant crack test equipment.

        No cracks are permitted.

    3. SUBTASK 72-41-34-350-051 Remove the Damage

      CAUTION

      TITANIUM COMPONENTS - YOU MUST USE SILICON CARBIDE TYPE ABRASIVE WHEELS, STONES AND PAPERS TO DRESS, BLEND AND POLISH THIS COMPONENT.

      CAUTION

      TITANIUM COMPONENTS - MAXIMUM SPEED FOR MECHANICAL TOOLS MUST NOT BE MORE THAN 1000 REVOLUTIONS PER MINUTE.

      CAUTION

      TITANIUM COMPONENTS - YOU MUST MAKE SURE THAT WHEN YOU REMOVE MATERIAL, BLEND AND POLISH, TO MAKE SMOOTH THAT NO SPARKS ARE PRODUCED.

      CAUTION

      TITANIUM COMPONENTS - IF THE MATERIAL SHOWS A CHANGE IN COLOR, TO A DARKER THAN A LIGHT STRAW COLOR, THE COMPONENT IS TO BE REJECTED.

    1. Refer to Figure and Figure.

      2. Remove and blend area(s) of damage as necessary.

      1. Refer to the SPM TASK 70-35-03-300-501.

        The maximum depth to be removed must not be more than 0.005 in. (0.13 mm).

        The diameter of the area removed is to be 50 times the depth of the damage.

        Make sure the damage marks are fully removed and the area is made smooth to the adjacent material.

      3. Polish the area(s).

      1. Refer to the SPM TASK 70-35-03-300-501.

        Polish the repaired area that has been made smooth.

        Make sure all the scratches are removed and the surface finish is the same as the adjacent material.

    4. SUBTASK 72-41-34-220-152 Examine the Repair

    1. Refer to: Figure and Figure.

      2. Do a visual and dimensional examination.

      1. Make sure the maximum depth of the repaired area is not more than 0.005 in. (0.13 mm).

        Make sure the surface finish is the same as the adjacent material.

        Use workshop inspection equipment.

    5. SUBTASK 72-41-34-110-145 Do a Swab Etch

      1. Chemically clean.

      1. Refer to the SPM TASK 70-11-08-300-503, SUBTASK 70-11-08-300-001.

        Use chemical cleaning equipment.

      2. Swab etch the repaired area(s).

      1. Refer to the SPM TASK 70-11-08-300-503, SUBTASK 70-11-08-300-002.

    6. SUBTASK 72-41-34-230-071 Do a Local Crack Test

      1. Do a local penetrant crack test on the repaired area(s).

      1. Refer to the SPM TASK 70-23-05-230-501.

        Use penetrant crack test equipment.

        No cracks are permitted.

    7. Figure: Repair Details and Dimensions

    Repair Details and Dimensions

    Figure: Repair Details and Dimensions

    Repair Details and Dimensions

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:44197
Enterprise Name:SAINT-GOBAIN INDUSTRIAL CERAMICS INC.
BU Name:SAINT-GOBAIN ABRASIVES, INC
Street:ONE NEW BOND STREET
P.O. Box:PO BOX 15008
City:WORCESTER
State:MA
Zip Code:01615-0008
Country:USA
Phone Number:1-508-795-5000
Fax Number:1-508-795-2828
Internet:www.saint-gobain-northamerica.com
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:1E1X8
Supply Number:CoMat 05-020
Type:sp01
Supply Short Name:CoMat 05-020 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-020 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/33 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 320 (ANSI B74.18)
JCR-027 (JAEC REF)
JCR-186 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
LOCAL
K6835
Manufacturer Code:1E1X8
Supply Number:CoMat 05-021
Type:sp01
Supply Short Name:CoMat 05-021 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-021 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/35 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 240 (ANSI B74.18 )
JCR-188 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
K6835
LOCAL
Manufacturer Code:LOCAL
Supply Number:CoMat 05-141
Type:sp01
Supply Short Name:CoMat 05-141 ABRASIVE STONE SILICON CARBIDE
Supply Name:CoMat 05-141 ABRASIVE STONE SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/112FJF 44 SQUARE-FINE, SS-S-736/3/21, TYPE II CLASS A2
Suppliers:
ManufacturerRemarks
LOCAL
06565
42736
A2549
IE216
IE302
K3895
K6835
Manufacturer Code:X222X
Supply Number:CoMat 06-063
Type:sp01
Supply Short Name:CoMat 06-063 FLUORESCENT PENETRANT (POST-EMULSIFIED MEDIUM SENSITIVITY)
Supply Name:CoMat 06-063 FLUORESCENT PENETRANT (POST-EMULSIFIED MEDIUM SENSITIVITY)
Specification Groups:
Doc NumberType
It is not permitted to mix the selected CoMat 06‐063 letter suffix material with other CoMat 06‐063 letter suffix materials. Where CoMat 06‐063 is specified with no suffix, use one of the CoMat 06‐063 letter suffix materials.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:LOCAL
Tool Number:Chemical cleaning equipment
Tool Name:Chemical cleaning equipment
Manufacturer Code:LOCAL
Tool Number:Penetrant crack test equipment
Tool Name:Penetrant Crack Test Equipment
Link not Found
Manufacturer Code:LOCAL
Tool Number:Vibro-engraving equipment
Tool Name:Vibro-engraving equipment
Manufacturer Code:LOCAL
Tool Number:Workshop inspection equipment
Tool Name:Workshop inspection equipment