TASK 72-44-30-300-009 Inner Combustion Chamber Liner - Size or Roll To Restore The Front Outside Seal Diameter, Repair-009 (VRS3306)

DMC:V2500-A0-72-44-3001-00A-271A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-44-30-300-009 Inner Combustion Chamber Liner - Size or Roll To Restore The Front Outside Seal Diameter, Repair-009 (VRS3306)

Effectivity

FIG/ITEM PART NO.

01-401

2A1374

01-401

2A1398

01-401

2A1617

01-401

2A2034

01-401

2A2034-001

Material of component

DESCRIPTION SYMBOL MATERIAL

Combustion chamber inner liner

-

Wrought non-hardenable

nickel base alloy

General

Price and availability - refer to IAE

The practices and processes referred to in the procedure by the TASK number are in the SPM.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Pneumatic or electric nut splitterLOCALPneumatic or electric nut splitter
IAE 3P16238 Angle box wrench0AM53IAE 3P16238
IAE 3P16239 Ratchet wrench0AM53IAE 3P16239

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 07-175 COATING COMPOUND - ALUMINUM, INORGANIC BINDER53012CoMat 07-175
CoMat 10-077 APPROVED ENGINE OILSLOCALCoMat 10-077

Spares

NameManufacturerPart Number / IdentificationQuantityRemark
Nut4W0001As

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-44-30-350-073 Remove the Liner Segments in Rows 1, 2 and 5 from the Combustion Chamber Inner Liner

    1. Refer to Figure.

      2. Loosen the liner segments in Rows 3 and 4 if necessary. Remove and discard the nuts.

      1. You can use a pneumatic or electric nut splitter to remove the nuts instead of a breakaway torque measurement.

    3. Remove the nuts and the liner segments in Rows 1, 2 and 5. Discard the nuts.

    2. SUBTASK 72-44-30-350-074-001 Size to Restore the Front Outside Seal Diameter of the Combustion Chamber Inner Liner

    1. Refer to Figure.

      2. Use sizing clusters in a sizer/shrinker to form a rear ring to the diameter.

      1. Resize the diameter to 16.619 to 16.626 in. (422.12 to 422.30 mm).

    3. SUBTASK 72-44-30-350-074-002 Roll to Restore the Front Outside Seal Diameter of the Combustion Chamber Inner Liner

    1. Refer to Figure.

      2. Use a rolling tool in a vertical turret lathe to roll the diameter of the inner liner.

      1. Roll the diameter to 16.619 to 16.626 in. (422.12 to 422.30 mm).

    4. SUBTASK 72-44-30-230-052 Examine the Shell and the Weld after Sizing or Rolling

      1. Locally fluorescent penetrant inspect the shell and the weld after sizing is completed.

    5. SUBTASK 72-44-30-220-081 Examine the Front Outside Seal Diameter of the Combustion Chamber Inner Liner

      1. Examine the front outside diameter seal for the coating after sizing or rolling.

    6. SUBTASK 72-44-30-350-075 Install the Liner Segments

    1. Refer to Figure and Figure.

      2. CAUTION

        DO NOT USE COMAT 10-049 MOLYBDENUM DISULFIDE TO LUBRICATE THE NUT THREADS. MOLYBDENUM DISULFIDE CAN CAUSE CORROSION.

        CAUTION

        DO NOT USE ENGINE OIL AND COATING CoMat 07-175 COATING COMPOUND - ALUMINUM, INORGANIC BINDER ON THE SAME STUDS.

        CAUTION

        IT IS REQUIRED TO USE COATING CoMat 07-175 COATING COMPOUND - ALUMINUM, INORGANIC BINDER ON ROW 1 LINER SEGMENTS AFTER FINAL TORQUE THE NUTS. DO NOT USE COATING CoMat 07-175 COATING COMPOUND - ALUMINUM, INORGANIC BINDER ON ALL THE STUD THREADS DURING INSTALLATION.

        CAUTION

        COATING CoMat 07-175 COATING COMPOUND - ALUMINUM, INORGANIC BINDER IS OPTIONAL ON OTHER LINER SEGMENTS (ROWS 2 THRU 5). HOWEVER, DO NOT USE COATING CoMat 07-175 COATING COMPOUND - ALUMINUM, INORGANIC BINDER IF ENGINE OIL WAS ALREADY APPLIED ON THE STUD THREADS.

        CAUTION

        IF COATING CoMat 07-175 COATING COMPOUND - ALUMINUM, INORGANIC BINDER WAS USED IN LINER SEGMENTS, LIGHTLY USE A STAINLESS STEEL WIRE BRUSH TO REMOVE LOOSE DEBRIS BEFORE NEW COATING.

        Install the liner segments in Row 1, 2 and 5 from back to front with washers and new nuts. Replace the nuts on the segments you loosened in Rows 3 and 4 with new nuts.

      1. Install oval-shaped washers with dimple facing to the liner shell and seated in slot.

        If engine oil is preferred in Rows 2 thru 5 liner segments, apply engine oil on the stud threads. Do not use engine oil on Row 1 liner segment stud threads.

        Install the nuts with IAE 3P16238 Angle box wrench (angle box wrench) 1 off.

        Torque the segment's center stud first followed by the two adjacent studs then the segment's two outer-most studs. Tighten nuts down on the stud between 40 to 50 lbfin (4.519 to 5.649 Nm) of torque and make sure that the washer is not free to move. Back the nut off one-half turn, then use IAE 3P16239 Ratchet wrench (ratchet wrench) 1 off to torque the nut to 25 to 35 lbfin (2.824 to 3.954 Nm).

        Apply CoMat 07-175 COATING COMPOUND - ALUMINUM, INORGANIC BINDER coating compound on the threaded studs of the Row 1 liner segments, use a small artists brush. Full coverage is necessary, but there is no thickness limit. Refer to Figure for coating application.

        If engine oil was not used on liner segments Row 2 thru 5, apply CoMat 07-175 COATING COMPOUND - ALUMINUM, INORGANIC BINDER on the threaded studs using a small artist's brush. Complete coverage is necessary but there is no thickness requirement. Refer to Figure as a reference for coating application.

    7. Figure: Repair Details and Dimensions

    Repair Details and Dimensions

    Figure: Repair Details and Dimensions

    Repair Details and Dimensions

    Figure: Repair Details and Dimensions

    Repair Details and Dimensions

Requirements After Job Completion

Follow-On Conditions

NONE
Link not Found
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:53012
Enterprise Name:COATINGS FOR INDUSTRY INC
BU Name:COATINGS FOR INDUSTRY INC
Street:319 TOWNSHIP LINE ROAD
City:SOUDERTON
State:PA
Zip Code:18964
Country:USA
Phone Number:1-215-723-0919
Fax Number:1-215-723-0911
Internet:www.coating4ind.com
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Link not Found
Manufacturer Code:53012
Supply Number:CoMat 07-175
Type:sp01
Supply Short Name:CoMat 07-175 COATING COMPOUND -ALUMINUM, INORGANIC BINDER
Supply Name:CoMat 07-175 COATING COMPOUND - ALUMINUM, INORGANIC BINDER
Specification Groups:
Doc NumberType
PWA 36595 (PW REF)ALSEAL 5K
Suppliers:
ManufacturerRemarks
53012
Manufacturer Code:X333X
Supply Number:CoMat 10-077
Type:sp01
Supply Short Name:CoMat 10-077 APPROVED ENGINE OILS
Supply Name:CoMat 10-077 APPROVED ENGINE OILS
Specification Groups:
Doc NumberType
For V2500-A1/A5/D5 models - Refer to V2500 Service Bulletin ENG-79-0108
For V2500-E5 model - Refer to Service Bulletin E5-79-0001
Suppliers:
ManufacturerRemarks
X333X
Manufacturer Code:0AM53
Tool Number:IAE 3P16238
Tool Name:IAE 3P16238 Angle box wrench
Manufacturer Code:0AM53
Tool Number:IAE 3P16239
Tool Name:IAE 3P16239 Ratchet wrench
Manufacturer Code:LOCAL
Tool Number:Pneumatic or electric nut splitter
Tool Name:Pneumatic or electric nut splitter