TASK 72-45-00-530-001 HP Turbine (HPT) Rotor And Stator Assembly - Pack The HPT Rotor And Stator Assembly, Storage-001

DMC:V2500-A0-72-45-0000-01A-830A-B|Issue No:002.00|Issue Date:2017-08-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-45-00-530-001 HP Turbine (HPT) Rotor And Stator Assembly - Pack The HPT Rotor And Stator Assembly, Storage-001

General

Fig/item numbers in parentheses in the procedure agree with those used in the IPC. Only the primary Fig/item numbers are used. For the service bulletin alpha variants refer to the IPC.

For all parts identified in a different Chapter/Section/Subject, the applicable Chapter/Section/Subject comes before the Fig/item number.

In this TASK it can be necessary to refer from one illustration to other illustrations. If this is necessary, the illustrations are identified by the 4th and 5th element numbers only - for example Fig 990-003.

NOTE

To identify the consumable materials refer to the PCI.

NOTE

Special tools are identified in the procedure by the tool primary number.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
IAE 1F10052 Two cables sling0AM53IAE 1F100521
IAE 1P16028 Build stand0AM53IAE 1P16028
IAE 1P16046 Removal/Installation fixture0AM53IAE 1P160461
IAE 1P16060 Protective cover0AM53IAE 1P16060
IAE 1P16543 Removal/Installation fixture0AM53IAE 1P165431
IAE 5P16000 Shipping equipment assembly0AM53IAE 5P160001

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 12-022 DESICCANT SELF INDICATINGLOCALCoMat 12-022

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-45-00-530-051 Remove the Cover from the Shipping Equipment Assembly

    1. Refer to Figure.

      2. Remove the cover from the IAE 5P16000 Shipping equipment assembly 1 off.

      1. Rotate the container flange fasteners 90 degrees to disconnect them.

      2. Connect a hoist and a standard two cable sling to the cover lift rings, and remove the cover.

    2. SUBTASK 72-45-00-530-052 Remove the Cover from the HP Turbine Rotor and Stator Assembly

    1. Refer to Figure.

    2. Remove the IAE 1P16060 Protective cover 1 off from the HP turbine rotor and stator assembly.

    3. SUBTASK 72-45-00-530-053 Remove the HP Turbine Rotor and Stator Assembly from the Build Stand

    1. Refer to Figure.

    2. Attach a standard two cable sling to the hoist rings on the IAE 1P16046 Removal/Installation fixture or IAE 1P16543 Removal/Installation fixture 1 off.

    3. Attach the sling to a hoist.

    4. Lift the fixture above the HP turbine rotor and stator assembly which is in the IAE 1P16028 Build stand 1 off.

    5. Lower the fixture on to the rear flange of the HP turbine case assembly.

    6. Engage the offset hole in the fixture with the dowel pin in the HP turbine case assembly rear flange.

    7. Secure the fixture with the two piece ring against the HP turbine case assembly rear flange. The large offset hole is now on the flare of the dowel pin.

    8. Hold the fixture in position with the 25 nuts and bolts.

    9. Lift the HP turbine rotor and stator assembly from the build stand with the fixture and the hoist.

    4. SUBTASK 72-45-00-530-054 Install the HP Turbine Rotor and Stator Assembly in the Shipping Equipment Assembly

    1. Refer to Figure.

    2. Position the HP turbine rotor and stator assembly above the IAE 5P16000 Shipping equipment assembly 1 off. Make sure the assembly is in the center, Figure.

    3. Lower the HP turbine rotor and stator assembly in to the shipping equipment assembly.

    4. Move the stage 1 turbine rotor assembly on to the adapter.

    5. Engage the dowel pin in the shipping equipment assembly in a bolt hole in the HP turbine case assembly front flange.

    6. Engage the HP turbine case assembly front ID with the OD of the shock mount (base) of the shipping equipment assembly.

    7. Secure the HP turbine case assembly to the shock mount (base) with the 24 capscrews, split lockwashers and flat washers.

    8. CAUTION

      TO MAINTAIN THE CORRECT RUNNING POSITION INSTALL THE HP TURBINE ROTOR AND STATOR ASSEMBLY FIRST THEN REMOVE THE IAE 1P16046 Removal/Installation fixture OR IAE 1P16543 Removal/Installation fixture 1 OFF.

      Remove the or IAE 1P16046 Removal/Installation fixture or IAE 1P16543 Removal/Installation fixture 1 off from the HP turbine rotor and stator assembly.

    9. Install the upper support in the rear of the stage 2 turbine rotor assembly.

    10. Install the capscrew and washer in the upper support and torque the capscrew to 150 to 160 lbfin (20.4 to 21.7 Nm).

    11. Make sure there are no unwanted particles or loose material in the shipping equipment assembly.

      12. Install the cover on the shipping equipment assembly.

      1. Attach a hoist and a standard two cable sling to the lift rings on the cover.

      2. Raise the cover, with the hoist, above the HP turbine rotor and stator assembly.

      3. Lower the cover and position it on the base of the shipping equipment assembly.

      4. Align the pin holes in the cover with the pin holes in the container base.

      5. Rotate the container flange fasteners 90 degrees and lock them.

    13. Install the lockwire and lead seal near the record container.

    14. Put all applicable records in the record container.

    5. SUBTASK 72-45-00-530-055 Put Desiccant in to the Container

    1. Put the correct amount of CoMat 12-022 DESICCANT SELF INDICATING through the access door. Follow the instructions found on the surface of the container.

      .

    6. Figure: IAE 5P16000 shipping equipment assembly

    IAE 5P16000 shipping equipment assembly

    Figure: Remove the IAE 1P16060 cover

    Remove the IAE 1P16060 cover

    Figure: Remove the HP turbine rotor and stator assembly from the IAE 1P16064 build stand

    Remove the HP turbine rotor and stator assembly from the IAE 1P16064 build stand

    Figure: Install the HP turbine rotor and stator assembly in the IAE 5P16000 shipping equipment assembly

    Install the HP turbine rotor and stator assembly in the IAE 5P16000 shipping equipment assembly

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Revised the procedure to add IAE 1P16543 as an option to IAE 1P16046. (14VC396)

Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:K6835
Supply Number:CoMat 12-022
Type:sp01
Supply Short Name:CoMat 12-022 DESICCANT SELF INDICATING
Supply Name:CoMat 12-022 DESICCANT SELF INDICATING
Specification Groups:
Doc NumberType
SILICA GEL B.S.3523 COBALT CHLORIDE TYPE
Suppliers:
ManufacturerRemarks
K6835
22627
LOCAL
K8888
KD685
Manufacturer Code:0AM53
Tool Number:IAE 1F10052
Tool Name:IAE 1F10052 Two cables sling
Manufacturer Code:0AM53
Tool Number:IAE 1P16028
Tool Name:IAE 1P16028 Build stand
Manufacturer Code:0AM53
Tool Number:IAE 1P16046
Tool Name:IAE 1P16046 Removal/Installation fixture
Manufacturer Code:0AM53
Tool Number:IAE 1P16060
Tool Name:IAE 1P16060 Protective cover
Manufacturer Code:0AM53
Tool Number:IAE 1P16543
Tool Name:IAE 1P16543 Removal/Installation fixture
Manufacturer Code:0AM53
Tool Number:IAE 5P16000
Tool Name:IAE 5P16000 Shipping equipment assembly