TASK 72-45-23-300-010 HPT Stage 1 Duct Segment - Remove Metal Transfer From The Ceramic Rubstrip, Repair-010 (VRS3543)

DMC:V2500-A0-72-45-2301-01A-254A-C|Issue No:002.00|Issue Date:2014-08-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-45-23-300-010 HPT Stage 1 Duct Segment - Remove Metal Transfer From The Ceramic Rubstrip, Repair-010 (VRS3543)

Effectivity

FIG/ITEM

PART NO.

01-060

2A1115

01-060

2A1945

01-060

2A2063-01

01-060

2A3061-01

01-060

2A3361

01-060

2A3295-01

01-060

2A3579-01

01-060

2A3886-01

01-060

2A3954-01

01-060

2A4169

01-060

2A4359

Material of component

PART IDENT

SYMBOL

MATERIAL

Stage 1 HPT duct segment

Nickel base alloy

Cobalt base alloy

General

Price and Availability - refer to IAE

The practices and processes referred to in this procedure by TASK numbers are in the SPM.

NOTE

To identify the consumable materials, refer to the PCI.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Deburr toolLOCALDeburr tool
Vacuum cleanerLOCALVacuum cleaner

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 05-145 WHEEL, CLOTH BUFFIAE65CoMat 05-145
CoMat 05-146 WHEEL, SILICON CARBIDE ABRASIVE COAT DELETED0AM53CoMat 05-146
CoMat 05-150 SILICON CARBIDE GRITIE531CoMat 05-150

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-45-23-350-053 Remove the Metal Transfer from the Ceramic Rubstrip

      CAUTION

      DO THIS PROCEDURE UNTIL SIGNS OF METAL TRANSFER ARE GONE. DO NOT REMOVE TOO MUCH CERAMIC MATERIAL OR THE COLD GAP RUB/EROSION REQUIREMENT AT ASSEMBLY MAY NOT BE MET.

    1. Refer to Refer to Figure, Figure or Figure.

      2. Remove all metal transfer from the ceramic rubstrip.

      1. Lightly grind affected areas.

        Be careful not to cause damage to other areas of ceramic coating or other surfaces.

    2. SUBTASK 72-45-23-350-054 Remove Loose Dust from Surfaces that Show

      1. Remove loose dust from surfaces that show on the duct segment.

      1. Use a vacuum cleaner to remove dust. Be sure to vacuum all slots and cooling holes.

    3. SUBTASK 72-45-23-220-072 Inspect the Stage 1 HPT Duct Segment after Repair

    1. Refer to Figure, Figure or Figure.

      2. Examine the duct segment after repair.

      1. Damage to other areas of ceramic coating and other surfaces is not permitted.

    4. Figure: Repair Details and Dimensions (PN2A1115, 2A1945 and 2A3361)

    Repair Details and Dimensions (PN2A1115, 2A1945 and 2A3361)

    Figure: Repair Details and Dimensions (PN 2A2063, 2A3061, 2A3579-01, 2A3295-01, 2A3886-01 and 2A3954-01)

    Repair Details and Dimensions (PN 2A2063, 2A3061, 2A3579-01, 2A3295-01, 2A3886-01 and 2A3954-01)

    Figure: Repair Details and Dimensions (PN 2A4169)

    Repair Details and Dimensions (PN 2A4169)

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Added new part number to the effectivity table. (EA12VC229)

Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:IAE65
Enterprise Name:DELETED, SEE VENDOR CODE V065V
Manufacturer Code:IE531
Enterprise Name:DELETED
BU Name:DELETED. WAS TREIBACHER SCHLEIFMITTEL NORTH AMERICA. REFER TO VENDOR CODE V531V.
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:IAE65
Supply Number:CoMat 05-145
Type:sp01
Supply Short Name:CoMat 05-145 WHEEL, CLOTH BUFF
Supply Name:CoMat 05-145 WHEEL, CLOTH BUFF
Specification Groups:
Doc NumberType
86/82 GRAY
Suppliers:
ManufacturerRemarks
IAE65
Manufacturer Code:0AM53
Supply Number:CoMat 05-146
Type:sp01
Supply Short Name:CoMat 05-146 WHEEL, SILICON CARBIDE ABRASIVE COAT DELETED
Supply Name:CoMat 05-146 WHEEL, SILICON CARBIDE ABRASIVE COAT DELETED
Specification Groups:
Doc NumberType
DELETED
Suppliers:
ManufacturerRemarks
0AM53
Manufacturer Code:IE531
Supply Number:CoMat 05-150
Type:sp01
Supply Short Name:CoMat 05-150 SILICON CARBIDE GRIT
Supply Name:CoMat 05-150 SILICON CARBIDE GRIT
Specification Groups:
Doc NumberType
PMC 3053-32SAS CARBONITE K COATING 80 GRIT
Suppliers:
ManufacturerRemarks
IE531
Manufacturer Code:LOCAL
Tool Number:Deburr tool
Tool Name:Deburr tool
Manufacturer Code:LOCAL
Tool Number:Vacuum cleaner
Tool Name:Vacuum cleaner