TASK 72-45-23-300-017 HPT Stage 1 Duct Segment - Blend Repair On The PWA281 Ceramic Coating, Repair-017 (VRS3721)

DMC:V2500-A0-72-45-2301-01A-649A-C|Issue No:002.00|Issue Date:2014-08-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-45-23-300-017 HPT Stage 1 Duct Segment - Blend Repair On The PWA281 Ceramic Coating, Repair-017 (VRS3721)

Effectivity

FIG/ITEM

PART NO.

01-060

2A2063-01

01-060

2A2063-001

01-060

2A3061-01

01-060

2A3295-01

01-060

2A3515-01

01-060

2A3579-01

01-060

2A3886-01

01-060

2A3954-01

01-060

2A4169

01-060

2A4169

01-060

2A4359

Material of component

PART IDENT

SYMBOL

MATERIAL

Stage 1 HPT duct segment

-

Nickel alloy

Cobalt alloy

General

Price and availability - refer to IAE.

The practices and processes referred to in the procedure by the TASK numbers are in the SPM.

NOTE

To identify the consumable materials, refer to the PCI.

NOTE

This repair can only be used to repair the duct segment base metal surface damage.

NOTE

Surface damage of 0.005 in. (0.127 mm) or less is permitted without a repair and is also permitted in the no blend areas.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NONE

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 05-070 BUFFING POLISHING COMPOUND75554CoMat 05-070
CoMat 05-071 ADHESIVE PRECOAT FOR GREASELESSCOMPOUND75554CoMat 05-071
CoMat 05-137 POLISHING COMPOUNDLOCALCoMat 05-137

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-45-23-320-002 Blend Repair the Stage 1 HPT Duct Segment

      NOTE

      Blending is permitted but not necessary on surface damage which meets serviceable limits.
      1. Blend to remove surface damage such as nicks, dents, scratches or corrosion pits on the duct segment.

      2. Refer to the SPM TASK 70-35-21-350-501.

        Use width to depth blend ratio of 2:1.

        All surface imperfections may be blended if the serviceable limits are maintained after blending.

        Blend repair only the base metal.

        No high material is permitted.

    2. Examine the repaired parts by an applicable fluorescent penetrant inspection.

    1. SUBTASK 72-45-23-220-087 Examine the Ceramic Coat

      1. Examine the ceramic coat.

      2. No blending permitted.

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Added new part number to the effectivity table. (EA12VC229)

Manufacturer Code:75554
Enterprise Name:DELETED, SEE SUPPLIER CODE IAE522
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:75554
Supply Number:CoMat 05-070
Type:sp01
Supply Short Name:CoMat 05-070 BUFFING POLISHING COMPOUND
Supply Name:CoMat 05-070 BUFFING POLISHING COMPOUND
Specification Groups:
Doc NumberType
PMC 3061NO. 418
Suppliers:
ManufacturerRemarks
75554
IE130
Manufacturer Code:75554
Supply Number:CoMat 05-071
Type:sp01
Supply Short Name:CoMat 05-071 ADHESIVE PRECOAT FOR GREASELESSCOMPOUND
Supply Name:CoMat 05-071 ADHESIVE PRECOAT FOR GREASELESSCOMPOUND
Specification Groups:
Doc NumberType
PMC 3091AD-LEA-SIVE (ADL-3)
Suppliers:
ManufacturerRemarks
75554
IE130
Manufacturer Code:LOCAL
Supply Number:CoMat 05-137
Type:sp01
Supply Short Name:CoMat 05-137 POLISHING COMPOUND
Supply Name:CoMat 05-137 POLISHING COMPOUND
Specification Groups:
Doc NumberType
PMC 3023GREASELESS COMPOUND GRADE A
Suppliers:
ManufacturerRemarks
LOCAL
75554
IE130