TASK 72-50-53-700-001 Leak Check The No. 5 Compartment Of The Turbine Exhaust Case Assembly

DMC:V2500-A0-72-50-5321-00A-364A-C|Issue No:001.00|Issue Date:2016-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-50-53-700-001 Leak Check The No. 5 Compartment Of The Turbine Exhaust Case Assembly

Effectivity

FIG/ITEM

PART NO.

21-300

2A3455-01

General

This EA gives the procedure for the Leak Check of the No. 5 Compartment.

NOTE

To identify the consumable materials refer to the PCI.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Blank off platesLOCALBlank off plates

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 06-083 SILICONE RUBBER01139CoMat 06-083
CoMat 10-045 LEAK CHECK FLUID, BUBBLES-TYPE03530CoMat 10-045
CoMat 10-077 APPROVED ENGINE OILSLOCALCoMat 10-077

Spares

NONE

Safety Requirements

NONE

Procedure

  1. WARNING

    ADEQUATE PROTECTIVE EQUIPMENT IS NECESSARY DURING LEAK CHECK.

    CAUTION

    METAL TO METAL CONTACT MUST BE PREVENTED TO MAKE SURE THE TURBINE EXHAUST CASE ASSEMBLY IS NOT DAMAGED.

    Locally fabricate tooling (Blank off plates) to seal the No. 5 Bearing Compartment.

  2. Install the nipple, PN 2A2175 and new packing, PN AS3209-014 to the pressure port on the exhaust case housing. Torque the nipple between 110 lbfin - 120 lbfin (12.428 Nm - 13.558 Nm).

  3. Install the adapter, PN 50P186 and a new packing, PN AS3209-015 to the scavenge port on the exhaust case housing. Torque the adapter to 150 lbfin - 170 lbfin (16.948 Nm - 19.207 Nm).

  4. Apply a small quantity of engine oil to rubber seal on Blank off plates.

  5. Install Blank off plates to seal the No. 5 Bearing Compartment, use suitable caps to seal the adapter/nipple openings.

  6. Slowly introduce a pressure of 26 psig - 24 psig (179 Kpa - 165 Kpa) into the compartment.

  7. When the pressure is stabilized in the test range, hold 25 psi (172 Kpa) level for 10 minutes while applying leak-tek.

  8. Apply leak-tek to the surrounding areas of the No. 5 Bearing Compartment and look for signs of leakage.

  9. Record and report results and contact IAE Technical Services.

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Added new procedure to leak check the no. 5 compartment of the turbine exhaust case assembly. (15VC458)

Manufacturer Code:01139
Enterprise Name:MOMENTIVE PERFORMANCE MATERIALS, INC
BU Name:MOMENTIVE PERFORMANCE MATERIALS, INC
Street:260 HUDSON RIVER RD
City:WATERFORD
State:NY
Zip Code:12188
Country:UNITED STATES OF AMERICA
Manufacturer Code:03530
Enterprise Name:AMERICAN GAS AND CHEMICAL CO LTD
BU Name:AMERICAN GAS AND CHEMICAL CO LTD
Street:220 PEGASUS AVE
City:NORTHVALE
State:NJ
Zip Code:07647
Country:USA
Phone Number:1-201-767-7300, 1-800-526-1008
Fax Number:1-201-767-1741
Internet:www.amgas.com
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:01139
Supply Number:CoMat 06-083
Type:sp01
Supply Short Name:CoMat 06-083 SILICONE RUBBER
Supply Name:CoMat 06-083 SILICONE RUBBER
Specification Groups:
Doc NumberType
RTV-21PMC 1809 (P+W REF)
Suppliers:
ManufacturerRemarks
01139
Manufacturer Code:03530
Supply Number:CoMat 10-045
Type:sp01
Supply Short Name:CoMat 10-045 LEAK CHECK FLUID, BUBBLES-TYPE
Supply Name:CoMat 10-045 LEAK CHECK FLUID, BUBBLES-TYPE
Specification Groups:
Doc NumberType
LEAK TEC 372E
Suppliers:
ManufacturerRemarks
03530
Manufacturer Code:X333X
Supply Number:CoMat 10-077
Type:sp01
Supply Short Name:CoMat 10-077 APPROVED ENGINE OILS
Supply Name:CoMat 10-077 APPROVED ENGINE OILS
Specification Groups:
Doc NumberType
For V2500-A1/A5/D5 models - Refer to V2500 Service Bulletin ENG-79-0108
For V2500-E5 model - Refer to Service Bulletin E5-79-0001
Suppliers:
ManufacturerRemarks
X333X
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