TASK 72-60-21-300-002 Main Gearbox Casing - Blend Repair, Repair-002 (VRS5253)

DMC:V2500-A0-72-60-2101-00A-649A-C|Issue No:005.00|Issue Date:2021-05-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-60-21-300-002 Main Gearbox Casing - Blend Repair, Repair-002 (VRS5253)

Effectivity

FIG/ITEM

PART NO.

02-050

4B0053

02-050

4B0054

02-050

4B0055

02-050

4B0057

02-050

4B0400

02-050

4B0402

02-050

4B0423

Material of component

DESCRIPTION

RR

SYMBOL

MATERIAL

Accessory gearbox

casing

A357/T61 (AMS4219)

Aluminum alloy

General

The practices and processes referred to in the procedure by the TASK numbers are in SPM.

NOTE

To identify the consumable materials refer to the PCI.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NONE

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 02-140 TRIANGULAR INDIA STONE, FINE GRITLOCALCoMat 02-140

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-60-21-350-051 Repair the Rough Surfaces - Location 1

    2. Refer to Figure and Figure.

      1. Hand polish and blend. The maximum depth of the blending is 0.037 in. (0.94 mm).

        1. A blend depth of more than 0.037 in. (0.94 mm) is permitted, if you obey all the conditions that follow:

        2. The remaining wall thickness after blend is completed is a minimum of 0.118 in. (3 mm).

        3. The blend area with thickness less than 0.157 in. (4 mm) is not more than 1.55 sq.in. (10 sq.cm.).

        4. The blend area has a gradually change in thickness.

        5. Adjacent blends are separated by a minimum of 0.394 in. (10 mm).

        6. The blend area is not in a mount area.

      2. Refer to the SPM TASK 70-35-03-300-501.

    1. SUBTASK 72-60-21-350-052 Repair the Machined Surfaces

    2. Refer to Figure.

      1. Seal surfaces - location 2.

        1. Hand polish and blend. The maximum depth of the blending is 0.005 in. (0.13 mm).

        2. Refer to the SPM TASK 70-35-03-300-501.

      1. Not seal surfaces - location 3.

        1. Hand polish and blend. The maximum depth of the blending is 0.01 in. (0.25 mm).

        2. Refer to the SPM TASK 70-35-03-300-501.

    1. SUBTASK 72-60-21-350-065 Repair the Surface Protection

    2. Refer to Repair, VRS5254 TASK 72-60-21-300-003 (REPAIR-003).

    1. SUBTASK 72-60-21-350-209 Repair Damage at Strainer Locations

    2. Refer to Figure.

      1. Strainer Locations - Location 4.

        1. Hand polish and blend to remove high material and sharp corners. The maximum depth of the blending is 0.063 in. (1.60 mm).

        2. Refer to SPM TASK 70-35-03-300-501.

  1. Figure: Repair Details And Dimensions

    Repair Details And Dimensions

    Figure: Repair Details And Dimensions

    Repair Details And Dimensions

    Figure: Repair Details And Dimensions

    Repair Details And Dimensions

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Added procedural steps and figure. (18VF864)

Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:LOCAL
Supply Number:CoMat 02-140
Type:sp01
Supply Short Name:CoMat 02-140 TRIANGULAR INDIA STONE, FINE GRIT
Supply Name:CoMat 02-140 TRIANGULAR INDIA STONE, FINE GRIT
Specification Groups:
Doc NumberType
NORTON TRIANGULAR ABRASIVE FILE, FINE INDIA
Suppliers:
ManufacturerRemarks
LOCAL
A2549
K5991