TASK 72-60-23-300-011 Hydraulic Pump Drive Gear Housing - Nickel Plate The Piloting Diameter, Repair-011 (VRS5044)

DMC:V2500-A0-72-60-2304-02A-647A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-60-23-300-011 Hydraulic Pump Drive Gear Housing - Nickel Plate The Piloting Diameter, Repair-011 (VRS5044)

Effectivity

FIG/ITEM PART No.

01-460

4B0192

01-460

4B0313

01-460

4B0350

01-460

4B0372

Material of component

RR

DESCRIPTION SYMBOL MATERIAL

Housing

-

Aluminum alloy

General

Price and availability - none

The practices and processes referred to in the procedure by the TASK numbers are in the SPM.

NOTE

  1. To identify the consumable materials refer to the PCI.

  2. Consumable materials are given in the SPM.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
BasketLOCALBasket
Grinding machineLOCALGrinding machine
Magnifying glass, 4xLOCALMagnifying glass, 4x
OvenLOCALOven
Penetrant Crack Test EquipmentLOCALPenetrant crack test equipment
Process Plating TanksLOCALProcess plating tanks
Vibro-engraving equipmentLOCALVibro-engraving equipment
Workshop inspection equipmentLOCALWorkshop inspection equipment

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 02-067 STRIPPABLE COATING71410CoMat 02-067

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-60-23-320-075 Machine the Piloting Diameter of the Hydraulic Pump Housing

    1. Refer to: Figure

      2. Machine the piloting diameter.

      1. The preplating dimension must be 6.9657 to 9.9606in. (176.930 to 176.800 mm), after the removal of the damage.

        Remove all damage and wear. Keep the removal of material to the minimum necessary, to remove the damage.

    2. SUBTASK 72-60-23-230-056 Examine the Housing

      1. Do the fluorescent penetrant inspection for cracks.

      1. Refer to the SPM TASK 70-23-01-230-501.

        Cracks are not permitted.

        Use penetrant crack test equipment.

    3. SUBTASK 72-60-23-330-066 Nickel Plate the Piloting Diameter of the Hydraulic Pump Housing

    1. Refer to: Figure

      2. Mask the areas of the housing not to be plated.

      3. Do the nickel plating.

      1. Refer to the SPM TASK 70-33-08-300-503.

        Plate to a sufficient thickness to permit machining to the last dimension. The plating out of the close area is permitted, but must be removed.

    4. Remove the mask.

      5. Clean and dry the housing.

      1. Flush with cold water.

        Flush with hot water.

        Dry with air blast.

    4. SUBTASK 72-60-23-370-063 De-embrittle the Housing

      1. Put the housing into an oven at 266 to 302 deg F (130 to 150 deg C) for 12 hours.

      1. Do this process as soon as possible, in less than 4 hours, after the plating.

    5. SUBTASK 72-60-23-220-093 Examine the Housing

      1. Do the visual inspection of the plating for finish, cracks and adhesion.

      1. Plating must have a constant color.

        No circumferential cracks are permitted.

        No rough or blistered areas are permitted.

    6. SUBTASK 72-60-23-320-076 Machine the Piloting Diameter of the Hydraulic Pump Housing

    1. Refer to: Figure

      2. Machine the piloting diameter.

      1. The dimension must be 6.9685 to 6.9669in. (177.000 to 176.960 mm), in relation to surface A and diameter B.

        Clean up the edge of the groove and chamfer, where necessary.

    7. SUBTASK 72-60-23-220-094 Examine the Nickel Plated Area

    1. Refer to: Figure

      2. Do the visual inspection of the plated area, for cracks and adhesion.

      1. Use a 4x magnifying glass.

        The natural network crack, emphasized by grinding, is permitted.

      3. Measure the thickness of the plating.

      1. Do not accept a thickness of less than 0.0006in. (0.015 mm), after the last machining.

    8. SUBTASK 72-60-23-350-077 Record the Repair

      1. Vibro-engrave VRS5044 adjacent to the part number.

      1. Remove the metal lifted by marking the number.

        Use vibro-engraving equipment.

    9. Figure: Repair Details and Dimensions

    Repair Details and Dimensions

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:71410
Enterprise Name:HENKEL CORPORATION (WAS: TURCO PRODUCTS, INC)
BU Name:HENKEL CORPORATION (WAS: TURCO PRODUCTS, INC)
Street:32100 STEPHENSON HIGHWAY
City:MADISON HEIGHTS
State:MI
Zip Code:48071
Country:USA
Phone Number:1-248-583-9300
Fax Number:1-248-583-2976
Internet:www.aerospace.henkel.com
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:71410
Supply Number:CoMat 02-067
Type:sp01
Supply Short Name:CoMat 02-067 STRIPPABLE COATING
Supply Name:CoMat 02-067 STRIPPABLE COATING
Specification Groups:
Doc NumberType
TURCO 5580-G PMC 1835
Suppliers:
ManufacturerRemarks
71410
Manufacturer Code:LOCAL
Tool Number:Basket
Tool Name:Basket
Link not Found
Link not Found
Manufacturer Code:LOCAL
Tool Number:Oven
Tool Name:Oven
Manufacturer Code:LOCAL
Tool Number:Penetrant crack test equipment
Tool Name:Penetrant Crack Test Equipment
Manufacturer Code:LOCAL
Tool Number:Process plating tanks
Tool Name:Process Plating Tanks
Manufacturer Code:LOCAL
Tool Number:Vibro-engraving equipment
Tool Name:Vibro-engraving equipment
Manufacturer Code:LOCAL
Tool Number:Workshop inspection equipment
Tool Name:Workshop inspection equipment