TASK 72-60-24-440-001 Extension Layshaft Gear And Bearing Assembly - Assemble The Gearshaft And Bearing Assembly, Assembly-001

DMC:V2500-A0-72-60-2400-00A-710A-B|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-60-24-440-001 Extension Layshaft Gear And Bearing Assembly - Assemble The Gearshaft And Bearing Assembly, Assembly-001

General

Fig/item numbers in parentheses in the procedure agree with those used in the IPC. Only the primary Fig/item numbers are used. For the service bulletin alpha variants refer to the IPC.

For all parts identified in a different Chapter/Section/Subject, the applicable Chapter/Section/Subject comes before the Fig/item number.

For standard torque data and procedures, refer to the SPM TASK 70-41-00-400-501 and 70-41-02-400-501.

Special torque data and assembly tolerances are included in the procedure.

Lubricate all threads and abutment faces of nuts and bolts with CoMat 10-039 ENGINE OIL, unless other lubricants are referred to in the procedure.

To identify, lubricate and install seal rings, refer to the SPM TASK 70-44-01-400-501.

After assembly apply CoMat 07-012 AIR DRYING ENAMEL to any damaged surface protection, joint flanges and attach parts. Use the correct color of the air drying enamel. Refer to the SPM TASK 70-38-06-380-501 .

The number for each radial location must be identified in a clockwise direction. These start at the engine top position when you look from the rear of the engine, unless stated differently in the procedure.

NOTE

To identify the consumable materials refer to the PCI.

NOTE

Special tools are identified in the procedure by the tool primary number.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Arbor PressLOCALArbor press
Hot air gunLOCALHot air gun
OvenLOCALOven
IAE 1F10160 Drift0AM53IAE 1F101601
IAE 1F10164 Base0AM53IAE 1F101641
IAE 1F10185 Drift0AM53IAE 1F101851
IAE 1F10194 Base0AM53IAE 1F101941
IAE 1F10190 Drift0AM53IAE 1F101901
IAE 1F10193 Base0AM53IAE 1F101931

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 10-039 ENGINE OILLOCALCoMat 10-039
CoMat 07-012 AIR DRYING ENAMEL0AM53CoMat 07-012

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-60-24-440-051 Install the Outer Race of the Roller Bearing on the PMA Drive Housing

    1. WARNING

      DO NOT TOUCH THE HOT PARTS WITHOUT PROTECTIVE GLOVES.
      HOT PARTS CAN CAUSE REDDENING AND BLISTERING OF THE SKIN IF THE HANDS ARE NOT PROTECTED.
      IMMERSE THE CONTACTED AREA IN COLD WATER FOR 10 MINUTES IF THE SKIN IS BURNED. IMMEDIATELY GET THE MEDICAL ATTENTION IF PAIN OR BLISTERING PERSISTS.

      NOTE

      If the subsequent operation is not easy, locally increase the temperature of the bearing housing to 250 deg F (121 deg C) maximum. Use hot air gun.

      Install the PMA drive housing on IAE 1F10164 Base 1 off. Install the bolts which attach the PMA drive housing to the base. Tighten the bolts.

    2. Install the outer race of the roller bearing on the PMA drive housing. Use IAE 1F10160 Drift 1 off.

    3. Install the three nuts which attach the outer race of the roller bearing to the PMA drive housing. Torque to 85 to 95 lbfin (9.604 to 10.734 Nm).

    4. Remove the bolts which attach the PMA drive housing on the base. Remove the PMA drive housing from the base.

    2. SUBTASK 72-60-24-440-052 Install the Inner Race of the Roller Bearing (01-100) on the Gearshaft

    1. Refer to Figure.

    2. Install the gearshaft on IAE 1F10193 Base 1 off with the external splined end to the top.

    3. Put the inner race of the roller bearing in to oven and increase the temperature to 250 deg F (121 deg C) maximum.

    4. WARNING

      DO NOT TOUCH THE HOT PARTS WITHOUT PROTECTIVE GLOVES.
      HOT PARTS CAN CAUSE REDDENING AND BLISTERING OF THE SKIN IF THE HANDS ARE NOT PROTECTED.
      IMMERSE THE CONTACTED AREA IN COLD WATER FOR 10 MINUTES IF THE SKIN IS BURNED. IMMEDIATELY GET THE MEDICAL ATTENTION IF PAIN OR BLISTERING PERSISTS.

      Put the inner race of the roller bearing on the gearshaft.

    5. Put IAE 1F10190 Drift 1 off on the inner race of the roller bearing.

    6. Push the drift until the shoulder of the inner race of the roller bearing touch the shoulder of the gearshaft. Use arbor press or equivalent. Apply a load of 3372 lbf (15000 N).

    7. Remove the drift from the gearshaft.

    8. Let the inner race of the roller bearing get to the room temperature. Make sure that the inner race of the roller bearing is correctly installed on the gearshaft.

    9. Remove the gearshaft from the base.

    3. SUBTASK 72-60-24-440-053 Install the Inner Race of the Roller Bearing (01-280) on the Gearshaft

    1. Refer to Figure.

    2. Install the gearshaft on IAE 1F10194 Base 1 off with external splined end to the bottom.

    3. Put the inner race of the roller bearing in to oven and increase the temperature to 250 deg F (121 deg C) maximum.

    4. WARNING

      DO NOT TOUCH THE HOT PARTS WITHOUT PROTECTIVE GLOVES.
      HOT PARTS CAN CAUSE REDDENING AND BLISTERING OF THE SKIN IF THE HANDS ARE NOT PROTECTED.
      IMMERSE THE CONTACTED AREA IN COLD WATER FOR 10 MINUTES IF THE SKIN IS BURNED. IMMEDIATELY GET THE MEDICAL ATTENTION IF PAIN OR BLISTERING PERSISTS.

      Install the inner race of the roller bearing on the guide bush of IAE 1F10185 Drift 1 off.

    5. Put the guide bush of the drift in to the ID of the gearshaft.

    6. Push the drift until the shoulder of the inner race of the roller bearing touch the shoulder of the gearshaft. Use arbor press or equivalent. Apply a load of 4047 lbf (18000 N).

    7. Remove the drift from the gearshaft.

    8. Let the inner race of the roller bearing get to the room temperature. Make sure that the inner race of the roller bearing is correctly installed to the gearshaft.

    9. Remove the gearshaft from the base.

    4. Figure: Install the inner race of the roller bearing (01-100) on the gearshaft

    Install the inner race of the roller bearing (01-100) on the gearshaft

    Figure: Install the inner race of the roller bearing (01-280) on the gearshaft

    Install the inner race of the roller bearing (01-280) on the gearshaft

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:0AM53
Supply Number:CoMat 07-012
Type:sp01
Supply Short Name:CoMat 07-012 AIR DRYING ENAMEL
Supply Name:CoMat 07-012 AIR DRYING ENAMEL
Specification Groups:
Doc NumberType
USE COMAT 07-038
Suppliers:
ManufacturerRemarks
0AM53
Manufacturer Code:LOCAL
Supply Number:CoMat 10-039
Type:sp01
Supply Short Name:
Supply Name:CoMat 10-039 ENGINE OIL
Specification Groups:
Doc NumberType
DELETED
Suppliers:
ManufacturerRemarks
LOCAL
Manufacturer Code:LOCAL
Tool Number:Arbor press
Tool Name:Arbor Press
Link not Found
Manufacturer Code:0AM53
Tool Number:IAE 1F10160
Tool Name:IAE 1F10160 Drift
Manufacturer Code:0AM53
Tool Number:IAE 1F10164
Tool Name:IAE 1F10164 Base
Manufacturer Code:0AM53
Tool Number:IAE 1F10185
Tool Name:IAE 1F10185 Drift
Manufacturer Code:0AM53
Tool Number:IAE 1F10190
Tool Name:IAE 1F10190 Drift
Manufacturer Code:0AM53
Tool Number:IAE 1F10193
Tool Name:IAE 1F10193 Base
Manufacturer Code:0AM53
Tool Number:IAE 1F10194
Tool Name:IAE 1F10194 Base
Manufacturer Code:LOCAL
Tool Number:Oven
Tool Name:Oven