TASK 72-60-25-300-004 Fuel Pump Drive Gear Housing - Nickel Plate The Adapter Mating Surface, Repair-004 (VRS5049)

DMC:V2500-A0-72-60-2504-00A-647A-C|Issue No:003.00|Issue Date:2015-05-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-60-25-300-004 Fuel Pump Drive Gear Housing - Nickel Plate The Adapter Mating Surface, Repair-004 (VRS5049)

Effectivity

FIG/ITEM

PART NO.

01-210

4B0087

01-210

4B0351

01-210

4B0373

Material of component

RR

DESCRIPTION

SYMBOL

MATERIAL

Housing

-

Aluminum alloy

General

NOTE

  1. To identify the consumable materials refer to PCI.

  2. Consumable materials are given in SPM.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Workshop inspection equipmentLOCALWorkshop inspection equipment
Hot air gunLOCALHot air gun
Grinding machineLOCALGrinding machine
FPI inspection stationLOCALFPI inspection station
BasketLOCALBasket
Vapor degreaserLOCALVapor degreaser
Process Plating TanksLOCALProcess plating tanks
OvenLOCALOven
Magnifying glass, 4xLOCALMagnifying glass, 4x
Vibrating marking pencilLOCALVibrating marking pencil

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 02-067 STRIPPABLE COATING71410CoMat 02-067

Spares

NameManufacturerPart Number / IdentificationQuantityRemark
PIN0AM534P0097(1)

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-60-25-350-080 Remove the Pin

    1. Refer to Figure.

      2. Heat the housing adjacent to the pin.

      1. Use the Hot air gun.

      3. Remove the pin through the holes on reverse side of the housing.

      1. Use a drift.

    2. SUBTASK 72-60-25-320-079 Machine the Adapter Mating Surface of the Fuel Pump Drive Housing

    1. Refer to Figure.

      2. Machine the adapter mating surface.

      1. The preplating dimension must be between 0.2114 to 0.2047 in. (5.370 to 5.200 mm), after the removal of the damage. Remove all damage and wear. Keep the removal of material to the minimum necessary, to remove the damage.

    3. SUBTASK 72-60-25-230-057 Examine the Housing

      1. Do the fluorescent penetrant inspection for cracks.

      1. Refer to the SPM TASK 70-23-01-230-501. No cracks are permitted.

    4. SUBTASK 72-60-25-330-069 Nickel Plate the Adapter Mating Surface of the Fuel Pump Drive Housing

    1. Refer to Figure.

      2. Mask the areas of the housing not to be plated.

      3. Do the nickel plating.

      1. Refer to the SPM TASK 70-33-08-300-503.

        Plate to a sufficient thickness to permit the machining to the last dimensions indicated in the reference figure.

        The plating out of the closed area is permitted but must be removed.

    4. Remove the mask.

      5. Clean and dry the housing.

      1. Flush with cold water.

        Flush with hot water.

        Dry with air blast.

    5. SUBTASK 72-60-25-370-064 De-embrittle the Housing

      1. Put the housing into an oven at 266 to 302 deg F (130 to 150 deg C) for 12 hours.

      1. Do this process as soon as possible, in less than 4 hours, after the plating.

    6. SUBTASK 72-60-25-220-080 Examine the Housing

      1. Do the visual inspection of the plating for finish, cracks and adhesion.

      1. Plating must have a constant color.

        No circumferential cracks are permitted.

        No rough and blistering are permitted.

    7. SUBTASK 72-60-25-320-080 Machine the Adapter Mating Surface of the Fuel Pump Drive Adapter

    1. Refer to Figure.

      2. Machine the adapter mating surface.

      1. The dimension must be between 0.2205 to 0.2126 in. (5.600 to 5.400 mm).

        FIR in relation to surface A.

        Clean up the edges of groove and chamfer where necessary.

    8. SUBTASK 72-60-25-220-081 Examine the Nickel Plated Area

      1. Do the visual inspection of the plated area for cracks and adhesion.

      1. The natural network crack, emphasized by grinding, is permitted.

      2. Measure the thickness of the plating.

      1. Do not accept a thickness of less than 0.0006 in. (0.015 mm), after the last machining.

    9. SUBTASK 72-60-25-350-081 Install the New Pin

    1. Refer to Figure.

    2. Verify that a tight fit exists between the outer diameter of the new pin and the corresponding holes in the housing.

      3. Heat the housing adjacent to the holes.

      1. Use the Hot air gun.

    4. Drift in a new pin.

    10. SUBTASK 72-60-25-350-082 Record the Repair

      1. Vibro engrave VRS 5049 adjacent to the part number.

      1. Remove the metal lifted by marking the number.

    11. Figure: Nickel plate the adapter mating surface of the fuel pump drive housing

    Nickel plate the adapter mating surface of the fuel pump drive housing

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Revised format. (editorial change)

Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:71410
Enterprise Name:HENKEL CORPORATION (WAS: TURCO PRODUCTS, INC)
BU Name:HENKEL CORPORATION (WAS: TURCO PRODUCTS, INC)
Street:32100 STEPHENSON HIGHWAY
City:MADISON HEIGHTS
State:MI
Zip Code:48071
Country:USA
Phone Number:1-248-583-9300
Fax Number:1-248-583-2976
Internet:www.aerospace.henkel.com
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Part Number:4P0097
Part Name:PIN
Manufacturer Code:0AM53
Manufacturer Code:71410
Supply Number:CoMat 02-067
Type:sp01
Supply Short Name:CoMat 02-067 STRIPPABLE COATING
Supply Name:CoMat 02-067 STRIPPABLE COATING
Specification Groups:
Doc NumberType
TURCO 5580-G PMC 1835
Suppliers:
ManufacturerRemarks
71410
Manufacturer Code:LOCAL
Tool Number:Basket
Tool Name:Basket
Link not Found
Link not Found
Link not Found
Link not Found
Manufacturer Code:LOCAL
Tool Number:Oven
Tool Name:Oven
Manufacturer Code:LOCAL
Tool Number:Process plating tanks
Tool Name:Process Plating Tanks
Link not Found
Link not Found
Manufacturer Code:LOCAL
Tool Number:Workshop inspection equipment
Tool Name:Workshop inspection equipment