TASK 72-60-25-300-023 Fuel Pump Drive Gear Housing - Replace The Damaged Inserts, Repair-023 (VRS5701)

DMC:V2500-A0-72-60-2504-04A-920A-C|Issue No:001.00|Issue Date:2016-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-60-25-300-023 Fuel Pump Drive Gear Housing - Replace The Damaged Inserts, Repair-023 (VRS5701)

Effectivity

FIG/ITEM

PART NO.

01-210

4B0087

Material of component

PART IDENT

RR SYMBOL

MATERIAL

Housing

-

A357 T613 (AMS 4219)

General

The practices and processes referred to in the procedure by the TASK numbers are in the SPM.

Price and availability - none.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Workshop inspection equipmentLOCALWorkshop inspection equipment
Hot air gunLOCALHot air gun
FreezerLOCALFreezer

Consumables, Materials and Expendables

NONE

Spares

NameManufacturerPart Number / IdentificationQuantityRemark
INSERT0AM534P00403

Fig/Item 01-230

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-60-25-350-088 Remove the Inserts

    1. Refer to Figure.

      2. Heat the housing adjacent to the 4P0040 INSERT.

      1. Use the Hot air gun.

      2. Do not increase the temperature of the housing above 284 deg F (140 deg C).

      3. Drift out the 4P0040 INSERT from the housing.

      1. Use a suitable drift.

    2. SUBTASK 72-60-25-350-089 Install the New Inserts

    1. Refer to Figure.

      2. Verify that the tight fit exists between the outer diameter of the new 4P0040 INSERT and the corresponding hole in housing.

      1. The interference between the 4P0040 INSERT and the housing must be 0.0002 in. to 0.0021 in. (0.005 mm - 0.055 mm) tight.

      3. Heat the housing adjacent to hole and/or decrease the temperature of the bushing and drift.

      1. Use the Hot air gun and/or Freezer.

      2. Do not increase the temperature of the housing above 284 deg F (140 deg C). Do not decrease the temperature of the assembled drift and bushing below -58 deg F (-50 deg C).

    4. Drift in the new 4P0040 INSERT.

    3. Figure: Repair Details and Dimensions

    Repair Details and Dimensions

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Added damaged inserts replacement repair. (14VF887)

Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Part Number:4P0040
Part Name:INSERT
Manufacturer Code:0AM53
Manufacturer Code:LOCAL
Tool Number:Freezer
Tool Name:Freezer
Link not Found
Manufacturer Code:LOCAL
Tool Number:Workshop inspection equipment
Tool Name:Workshop inspection equipment