TASK 72-60-29-300-043 Deoiler Gear - Expansion Plug Replacement Repair, Repair-043 (VRS5704)

DMC:V2500-A0-72-60-2901-00A-920A-C|Issue No:001.00|Issue Date:2016-08-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-60-29-300-043 Deoiler Gear - Expansion Plug Replacement Repair, Repair-043 (VRS5704)

Effectivity

FIG/ITEM

PART NO.

01-290

4B0004

Material of component

DESCRIPTION

SYMBOL

MATERIAL

Deoiler Gear

-

10NiCrMo13

General

The practices and processes referred to in the procedure by TASK number are in the SPM.

Price and availability - none

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NONE

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 06-022 FLUORESCENT PENETRANT (POST-EMULSIFIED ULTRA HIGH SENSITIVITY)LOCALCoMat 06-022

Spares

NameManufacturerPart Number / IdentificationQuantityRemark
Plug - ExpansionLOCAL4P02451

01-330

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-60-29-350-087 Remove the Expansion Plug (01-330) from the Deoiler Gear (01-290)

    2. Refer to Figure 1.

    3. If necessary remove the existing Expansion Plug. Be careful not to damage the inner diameter of the gearshaft.

    1. SUBTASK 72-60-29-220-157 Inspect the Expansion Plug Groove on the Deoiler Gear (01-290)

      WARNING

      BE CAREFUL WHEN YOU USE SHARP OR POINTED TOOLS. THESE TOOLS CAN CAUSE AN INJURY TO YOU.
      1. Do a visual inspection of the Deoiler Gear groove as follows.

      2. The maximum serviceable depth of nicks, dents, scores and scratches is 0.002 in. (0.05 mm).

      3. No burrs or high metal are permitted.

      4. If necessary, blend the gearshaft to remove burrs or high metal. Repair according to VRS5167 TASK 72-60-29-300-025 (Repair-025).

      5. After blending, do local FPI in accordance with SPM TASK 70-23-05-230-501, CoMat 06-022 FLUORESCENT PENETRANT (POST-EMULSIFIED ULTRA HIGH SENSITIVITY). Cracks are not allowed.

    1. SUBTASK 72-60-29-350-088 Install the Expansion Plug (01-330) to the Deoiler Gear (01-290)

    2. Refer to Figure 1.

      1. Insert the Expansion Plug into the Deoiler Gear.

      2. Ensure that the Expansion Plug is properly seated.

    3. Using a punch, deform the Expansion Plug in six (6) equally spaced locations.

    4. Ensure that there is no movement between the Deoiler Gear and the Expansion Plug.

  1. Figure: Deoiler Gear - Expansion Plug Replacement Repair

    Deoiler Gear - Expansion Plug Replacement Repair

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Added new repair procedure for VRS5704. (15VF848)

Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Link not Found
Manufacturer Code:X222X
Supply Number:CoMat 06-022
Type:sp01
Supply Short Name:CoMat 06-022 FLUORESCENT PENETRANT (POST-EMULSIFIED ULTRA HIGH SENSITIVITY)
Supply Name:CoMat 06-022 FLUORESCENT PENETRANT (POST-EMULSIFIED ULTRA HIGH SENSITIVITY)
Specification Groups:
Doc NumberType
ARDROX 985-P14 OMAT: 652 (CHEMETALL OAKITE 985-P14)It is not permitted to mix the selected CoMat 06‐022 letter suffix material with other CoMat 06‐022 letter suffix materials. Where CoMat 06‐022 is specified with no suffix, use one of the CoMat 06‐ 022 letter suffix materials.
Suppliers:
ManufacturerRemarks
X222X