TASK 72-60-32-440-001 Angle Gearbox Support Assembly - Assemble The Support, Assembly-001

DMC:V2500-A0-72-60-3200-00A-710A-B|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-60-32-440-001 Angle Gearbox Support Assembly - Assemble The Support, Assembly-001

General

Fig/item numbers in parentheses in the procedure agree with those used in the IPC. Only the primary Fig/item numbers are used. For the service bulletin alpha variants refer to the IPC.

For all parts identified in a different Chapter/Section/Subject, the applicable Chapter/Section/Subject comes before the Fig/item number.

For standard torque data and procedures, refer to the SPM TASK 70-41-00-400-501 and SPM TASK 70-41-02-400-501.

Special torque data and assembly tolerances are included in the procedure.

Lubricate all threads and abutment faces of nuts and bolts with CoMat 10-077 APPROVED ENGINE OILS, unless other lubricants are referred to in the procedure.

To identify, lubricate and install seal rings, refer to the SPM TASK 70-44-01-400-501.

After assembly apply CoMat 07-012 AIR DRYING ENAMEL to any damage surface protection, joint flanges and attach parts. Use the correct color of the air drying enamel. Refer to TASK 70-38-06-380-501 .

The number for each radial location must be identified in a clockwise direction. These start at the engine top position when you look from the rear of the engine, unless stated differently in the procedure.

NOTE

To identify the consumable materials refer to the PCI.

NOTE

Special tools are identified in the procedure by the tool primary number.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
IAE 1F10156 Drift0AM53IAE 1F101561
IAE 1F10157 IAE 1F10157 Drift0AM53IAE 1F101571
IAE 1F10169 Base, remove/install0AM53IAE 1F101691

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 10-039 ENGINE OILLOCALCoMat 10-039
CoMat 07-012 AIR DRYING ENAMEL0AM53CoMat 07-012
CoMat 02-119 LOCKWIRELOCALCoMat 02-119
CoMat 10-077 APPROVED ENGINE OILSLOCALCoMat 10-077

Spares

NameManufacturerPart Number / IdentificationQuantityRemark
Packing1
Packing1
Packing1

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-60-32-440-051 Install the Outer Races and the Shrouds on the Angle Gearbox Support

    2. Refer to Figure.

    3. Install the angle gearbox support on the plate of IAE 1F10169 Base, remove/install 1 off with the mounting flange of the angle gearbox to the top.

    4. Install the hexagon head capscrews which attach the angle gearbox support on the plate of the base.

    5. Install the outer races of the starter idler rear roller bearing into the seat. Align the holes on the outer race flange with the studs. Use IAE 1F10157 IAE 1F10157 Drift 1 off, to make easier the installation.

    6. Align the holes of the shroud with the studs on the angle gearbox support. Install the shroud on the outer race.

    7. Install the three nuts which attach the outer races and the shroud to the angle gearbox support. Torque to 85 to 95 lbfin (9.604 to 10.734 Nm).

    8. Install the outer races of the rear roller bearing into the seat on the side of the oil scavenge pump aperture. Align the holes on the outer race flange with the studs. Use IAE 1F10156 Drift 1 off, to make easier the installation.

    9. Align the holes of the shroud with the studs on the angle gearbox support. Install the shroud on the outer race.

    10. Install the three nuts which attach the outer races and the shroud to the angle gearbox support. Torque to 85 to 95 lbfin (9.604 to 10.734 Nm).

    11. Release the hexagon head capscrews and remove the angle gearbox support from the base.

  1. Figure: Install the shrouds and outer races on the angle gearbox support

    Install the shrouds and outer races on the angle gearbox support

Requirements After Job Completion

Follow-On Conditions

NONE
Link not Found
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Link not Found
Manufacturer Code:LOCAL
Supply Number:CoMat 02-119
Type:sp01
Supply Short Name:CoMat 02-119 LOCKWIRE
Supply Name:CoMat 02-119 LOCKWIRE
Specification Groups:
Doc NumberType
SAE AS9226 Part Number MS-9226-04 (0.032 IN DIA.)
Suppliers:
ManufacturerRemarks
LOCAL
51563
81343
V508V
Manufacturer Code:0AM53
Supply Number:CoMat 07-012
Type:sp01
Supply Short Name:CoMat 07-012 AIR DRYING ENAMEL
Supply Name:CoMat 07-012 AIR DRYING ENAMEL
Specification Groups:
Doc NumberType
USE COMAT 07-038
Suppliers:
ManufacturerRemarks
0AM53
Manufacturer Code:LOCAL
Supply Number:CoMat 10-039
Type:sp01
Supply Short Name:
Supply Name:CoMat 10-039 ENGINE OIL
Specification Groups:
Doc NumberType
DELETED
Suppliers:
ManufacturerRemarks
LOCAL
Manufacturer Code:X333X
Supply Number:CoMat 10-077
Type:sp01
Supply Short Name:CoMat 10-077 APPROVED ENGINE OILS
Supply Name:CoMat 10-077 APPROVED ENGINE OILS
Specification Groups:
Doc NumberType
For V2500-A1/A5/D5 models - Refer to V2500 Service Bulletin ENG-79-0108
For V2500-E5 model - Refer to Service Bulletin E5-79-0001
Suppliers:
ManufacturerRemarks
X333X
Manufacturer Code:0AM53
Tool Number:IAE 1F10156
Tool Name:IAE 1F10156 Drift
Manufacturer Code:0AM53
Tool Number:IAE 1F10157
Tool Name:IAE 1F10157 IAE 1F10157 Drift
Manufacturer Code:0AM53
Tool Number:IAE 1F10169
Tool Name:IAE 1F10169 Base, remove/install