TASK 72-60-33-040-001 PMA Shaft, Rotor, And Housing Assembly - Disassemble The Shaft, Rotor, And Housing, Disassembly-001

DMC:V2500-A0-72-60-3300-00A-530A-B|Issue No:002.00|Issue Date:2018-08-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-60-33-040-001 PMA Shaft, Rotor, And Housing Assembly - Disassemble The Shaft, Rotor, And Housing, Disassembly-001

General

Fig/item numbers in parentheses in the procedure agree with those used in the IPC. Only the primary Fig/item numbers are used. For the service bulletin alpha variants refer to the IPC.

Apply the approved CoMat 10-058 PENETRATING OIL before the removal of threaded parts and parts with an interference fit. Let the parts soak before removal.

Discard all rubber seal rings, cotter pins and seal washers removed in this procedure.

NOTE

To identify the consumable materials refer to the PCI.

NOTE

Special tools are identified in the procedure by the tool primary number.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Arbor PressLOCALArbor press
Swivel viseLOCALSwivel vise
IAE 1F10170 Base0AM53IAE 1F101701
IAE 1F10218 Reaction spanner0AM53IAE 1F102181
IAE 1P16486 Reaction spanner0AM53IAE 1P164861
IAE 1F10200 Base0AM53IAE 1F102001
IAE 1F10249 Half ring0AM53IAE 1F102492
IAE 1F10250 Drift0AM53IAE 1F102501
IAE 1F10241 Drift0AM53IAE 1F102411
IAE 1F10216 Puller0AM53IAE 1F102161

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 10-058 PENETRATING OIL0AM53CoMat 10-058

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-60-33-040-051 Remove the Oil Nozzle from the PMA Support

    1. Refer to Figure.

    2. Install IAE 1F10170 Base 1 off on swivel vise.

    3. Install the PMA drive gear assembly on the base with the PMA drive gear to the top. Safety with the special screws.

    4. Remove the bolt and washer which attach the oil nozzle to the PMA support.

    5. Remove the oil nozzle from the PMA support. Discard the packing.

    2. SUBTASK 72-60-33-040-052 Remove the Nut which attaches the PMA Drive Gear to the PMA Drive Shaft and Rotor

    1. Refer to Figure.

    2. Install IAE 1F10218 Reaction spanner or IAE 1P16486 Reaction spanner 1 off on the PMA drive gear.

      3. Check the torque of the nut (01-100).

      1. Hold the PMA drive gear shaft and rotor with the reaction spanner.

      2. Make a mark to show the position of the nut relative to the shaft with an approved marker.

      3. Loosen the nut and torque again the nut to the mark. Read and record the value.

      4. If the torque is more than 300 lbfin (33.896 Nm) remove the nut and go to step C.

      5. If the torque is to 75 lbfin to 300 lbfin (8.474 Nm to 33.896 Nm) remove and discard the nut. Install a new nut when you assemble the PMA drive gear assembly.

      6. If the torque is less than 75 lbfin (8.474 Nm) discard the PMA shaft and rotor assembly. Install a new PMA shaft and rotor assembly when you assemble the PMA drive gear assembly.

    4. Remove the reaction spanner from the PMA drive gear.

    5. Remove the special screws. Remove the PMA drive gear assembly from the base.

    3. SUBTASK 72-60-33-040-053 Remove the PMA Drive Shaft and Rotor from the PMA Support

    1. Refer to Figure.

    2. CAUTION

      BE CAREFUL NOT TO CAUSE DAMAGE TO THE PMA ROTOR DURING THE SUBSEQUENT OPERATIONS.

      Put IAE 1F10249 Half ring 2 off around the PMA drive shaft and below the separating diaphragm.

    3. Install the half rings and the PMA drive gear assembly on IAE 1F10200 Base 1 off with the PMA drive gear to the top.

    4. Install IAE 1F10250 Drift 1 off on the roller bearing with the point of the pusher in to the dimple of the PMA drive shaft.

    5. Push the drift until the PMA drive gear and the roller bearing are fully removed from the PMA drive shaft. Use arbor press or equivalent.

    6. Remove the drift.

    7. Remove the PMA drive gear from the PMA drive shaft and rotor.

    8. Hold the PMA drive shaft and rotor by hand. Remove the PMA support from the PMA drive shaft and rotor.

    9. Remove the inner race of the roller bearing from the outer race on the PMA support.

    10. Remove the bearing spacer from the PMA drive shaft and rotor.

    4. SUBTASK 72-60-33-040-054 Remove the Inner Race of the Roller Bearing and the Separating Diaphragm from the PMA Drive Shaft and Rotor

    1. Refer to Figure.

    2. Install IAE 1F10241 Drift 1 off on the PMA drive shaft and rotor.

    3. CAUTION

      HOLD THE PMA SHAFT AND ROTOR BY HAND TO PREVENT THAT IT FALLS DURING THE SUBSEQUENT OPERATION.

      Push the drift until the PMA drive shaft is fully removed from the inner race of the roller bearing and from the separating diaphragm. Use arbor press.

    4. Remove the drift. Remove the inner race of the roller bearing and the separating diaphragm from the base.

    5. SUBTASK 72-60-33-040-055 Remove the Two Outer Races of the Roller Bearings from the PMA Support

    1. Install IAE 1F10170 Base 1 off on swivel vise.

    2. Install the PMA support on the base with the end of the manifold to the top. Safety with the special screw.

    3. Engage the jaws of the levers of IAE 1F10216 Puller 1 off below the smaller flange of the outer race of the roller bearing.

    4. Operate the sliding hammer of the puller and remove the outer race of the roller bearing from the PMA support.

    5. Turn the base until the end of the manifold is to the bottom.

    6. Engage the jaws of the levers of the puller below the smaller flange of the outer race of the other roller bearing.

    7. Operate the sliding hammer of the puller and remove the outer race of the roller bearing from the PMA support.

    8. Remove the special screws. Remove the PMA support from the base.

    6. Figure: Remove the nut which attaches the PMA gear drive to the PMA drive shaft

    Remove the nut which attaches the PMA gear drive to the PMA drive shaft

    Figure: Remove the PMA drive shaft and rotor from the PMA support

    Remove the PMA drive shaft and rotor from the PMA support

    Figure: Remove the inner race and the separating diaphragm from the PMA drive shaft and rotor

    Remove the inner race and the separating diaphragm from the PMA drive shaft and rotor

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Revised the procedure to add IAE 1P16486. (17VC454)

Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:X222X
Supply Number:CoMat 10-058
Type:sp01
Supply Short Name:CoMat 10-058 PENETRATING OIL
Supply Name:CoMat 10-058 PENETRATING OIL
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:LOCAL
Tool Number:Arbor press
Tool Name:Arbor Press
Manufacturer Code:0AM53
Tool Number:IAE 1F10170
Tool Name:IAE 1F10170 Base
Manufacturer Code:0AM53
Tool Number:IAE 1F10200
Tool Name:IAE 1F10200 Base
Manufacturer Code:0AM53
Tool Number:IAE 1F10216
Tool Name:IAE 1F10216 Puller
Manufacturer Code:0AM53
Tool Number:IAE 1F10218
Tool Name:IAE 1F10218 Reaction spanner
Manufacturer Code:0AM53
Tool Number:IAE 1F10241
Tool Name:IAE 1F10241 Drift
Manufacturer Code:0AM53
Tool Number:IAE 1F10249
Tool Name:IAE 1F10249 Half ring
Manufacturer Code:0AM53
Tool Number:IAE 1F10250
Tool Name:IAE 1F10250 Drift
Link not Found
Manufacturer Code:LOCAL
Tool Number:Swivel vise
Tool Name:Swivel vise