TASK 72-60-40-040-001 Angle Gearbox Assembly - Disassemble The Angle Gearbox, Disassembly-001

DMC:V2500-A0-72-60-4000-00A-530A-B|Issue No:003.00|Issue Date:2018-08-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-60-40-040-001 Angle Gearbox Assembly - Disassemble The Angle Gearbox, Disassembly-001

General

Fig/item numbers in parentheses in the procedure agree with those used in the IPC. Only the primary Fig/item numbers are used. For the service bulletin alpha variants refer to the IPC.

Apply the approved CoMat 10-058 PENETRATING OIL before the removal of threaded parts and parts with an interference fit. Let the parts soak before removal.

Discard all rubber seal rings, cotter pins and seal washers removed in this procedure.

Remove and discard the lockwire before parts are disconnected or removed.

Transportation covers/blanks must be installed immediately after the removal of the components.

NOTE

To identify the consumable materials refer to the PCI.

NOTE

Special tools are identified in the procedure by the tool primary number.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Swivel viseLOCALSwivel vise
IAE 1F10026 Hydraulic hand pump0AM53IAE 1F100261
IAE 1F10100 Base holder0AM53IAE 1F101001
IAE 1F10110 Stud0AM53IAE 1F101103
IAE 1F10114 Hydraulic cylinder0AM53IAE 1F101141
IAE 1F10123 Puller0AM53IAE 1F101231
IAE 1F10129 Pusher0AM53IAE 1F101291

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 10-058 PENETRATING OILLOCALCoMat 10-058

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-60-40-040-051 Install the Angle Gearbox Assembly on the Base Holder

    1. Refer to Figure.

    2. Align the guide pin and the studs in the front flange of the angle gearbox with the holes on IAE 1F10100 Base holder 1 off. Install the angle gearbox on the base holder.

    3. Install the eight slave nuts which attach the angle gearbox to the base holder. Tighten the nuts.

    4. Attach the base holder to the swivel vice. Put the lower flange of the angle gearbox casing horizontally.

    2. SUBTASK 72-60-40-040-052 Remove the Plug from the Lower Flange of the Angle Gearbox

    1. Refer to Figure.

    2. Remove the three nuts and washers which attach the plug to the radial gear support.

    3. Remove the plug and discard the packing.

    3. SUBTASK 72-60-40-040-053 Remove the Oil Nozzles from the Angle Gearbox

    1. Refer to Figure.

    2. Remove the nut and the washer which attach the oil nozzle of the driving gear assembly to the angle gearbox casing. Remove the oil nozzle (01-400) from the seat and discard the two packings.

    3. Remove the nut and the washer which attach the oil nozzle of the driven gear assembly to the angle gearbox casing. Remove the oil nozzle (01-240) from the seat and discard the two packings.

    4. SUBTASK 72-60-40-040-054 Remove the Driven Gear Assembly from the Angle Gearbox

    1. Refer to Figure.

    2. Turn the angle gearbox with the front flange horizontally.

    3. Remove the retaining ring from the splined end of the bevel gearshaft.

    4. Remove the four nuts and washers which attach the driven gear assembly to the angle gearbox casing.

      5. Install IAE 1F10123 Puller 1 off on the driven gear assembly.

      1. Make sure that the two L-shaped bolts are not in the locked position.

      2. Align the two L-shaped bolts on the puller with the slots on the bearing support. Install the puller over the bevel gearshaft and put on the base holder. Safety the puller with the three washers and bolts.

      3. Move the two L-shaped bolts in the locked position and safety with the knobs. Make sure the locking legs of the L-shaped bolts engage correctly with the bottom flange of the bearing support.

    6. Install IAE 1F10110 Stud 3 off on the base holder.

      1. Remove the bolt and washer from the tie rod.

      2. Align the hole of the hydraulic cylinder with the tie rod.

      3. Install the hydraulic cylinder holder over the three studs and secure. Make sure that the hydraulic cylinder is seated to pull.

      4. Install the washer and the bolt on the end of the tie rod. Tighten the bolt.

    8. Attach IAE 1F10026 Hydraulic hand pump 1 off to the hydraulic cylinder. Operate the hydraulic pump until the driven gear assembly is disengaged from the angle gearbox casing.

    9. Disconnect the hydraulic pump from the hydraulic cylinder. Remove the bolt and washer from the end of the tie rod. Remove the hydraulic cylinder holder.

    10. Release and remove the three studs from the base holder.

    11. Remove the three bolts and washers which attach the puller to the base holder. Remove the puller and the driven gear assembly from the angle gearbox.

    12. Release the knobs and move the two L-shaped bolts from the locked position. Remove the puller from the driven gear assembly.

    13. Record the thickness of the removed shim. This dimension may be used as Dimension X during assembly of the Angle Gearbox.

    5. SUBTASK 72-60-40-040-055 Remove the Driving Gear Assembly from the Angle Gearbox

    1. Refer to Figure.

    2. Turn the angle gearbox with the lower flange horizontally.

    3. Remove the six nuts and washers which attach the driving gear assembly to the angle gearbox casing.

    4. Disengage the driving gear assembly from the angle gearbox. Use the extraction bolts.

    5. Remove the driving gear assembly with the shim from the angle gearbox casing. Discard the packings.

    6. Record the thickness of the removed shim. This dimension may be used as Dimension Y during assembly of the Angle Gearbox.

    6. SUBTASK 72-60-40-040-056 Remove the Outer Race of the Upper Roller Bearing from the Angle Gearbox Casing

    1. Refer to Figure.

    2. Release and remove the four bolts and keywashers which attach the outer race to the angle gearbox casing.

    3. Remove the outer race from the angle gearbox casing with IAE 1F10129 Pusher 1 off.

    7. SUBTASK 72-60-40-040-057 Remove the Suction Strainer Assembly from the Angle Gearbox Casing

    1. Refer to Figure.

    2. Remove the nut/bolt that attaches the suction strainer to the angle gearbox casing.

    3. Remove the suction strainer from the angle gearbox casing. Discard the packing.

    8. SUBTASK 72-60-40-040-058 Remove the Oil Input Adapter from the Angle Gearbox Casing

    1. Refer to Figure.

    2. Remove the two nuts/bolts that attach the oil input adapter to the angle gearbox casing.

    3. Remove the oil input adapter from the angle gearbox casing. Discard the packings.

    9. Figure: Install the angle gearbox on the base holder

    Install the angle gearbox on the base holder

    Figure: Remove the plug from the lower flange of the angle gearbox

    Remove the plug from the lower flange of the angle gearbox

    Figure: Oil nozzle on the angle gearbox

    Oil nozzle on the angle gearbox

    Figure: Remove the driven gear assembly

    Remove the driven gear assembly

    Figure: Remove the driven gear assembly

    Remove the driven gear assembly

    Figure: Remove the driving gear assembly

    Remove the driving gear assembly

    Figure: Remove the outer race of the upper roller bearing

    Remove the outer race of the upper roller bearing

    Figure: Removal of the Suction Strainer Assembly

    Removal of the Suction Strainer Assembly

    Figure: Removal of the Oil Input Adapter

    Removal of the Oil Input Adapter

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Revised the procedure to update removal instructions for suction retainer assembly and oil input adapter. (16VF808)

Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:X222X
Supply Number:CoMat 10-058
Type:sp01
Supply Short Name:CoMat 10-058 PENETRATING OIL
Supply Name:CoMat 10-058 PENETRATING OIL
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:0AM53
Tool Number:IAE 1F10026
Tool Name:IAE 1F10026 Hydraulic hand pump
Manufacturer Code:0AM53
Tool Number:IAE 1F10100
Tool Name:IAE 1F10100 Base holder
Manufacturer Code:0AM53
Tool Number:IAE 1F10110
Tool Name:IAE 1F10110 Stud
Manufacturer Code:0AM53
Tool Number:IAE 1F10114
Tool Name:IAE 1F10114 Hydraulic cylinder
Manufacturer Code:0AM53
Tool Number:IAE 1F10123
Tool Name:IAE 1F10123 Puller
Manufacturer Code:0AM53
Tool Number:IAE 1F10129
Tool Name:IAE 1F10129 Pusher
Manufacturer Code:LOCAL
Tool Number:Swivel vise
Tool Name:Swivel vise