TASK 72-60-43-300-001 Angle Gearbox Driven Bevel Gearshaft - Blend Repair, Repair-001 (VRS5199)

DMC:V2500-A0-72-60-4301-00A-649A-C|Issue No:002.00|Issue Date:2016-08-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-60-43-300-001 Angle Gearbox Driven Bevel Gearshaft - Blend Repair, Repair-001 (VRS5199)

Effectivity

FIG/ITEM

PART NO.

01-420

4P0224

Material of component

RR

DESCRIPTION

SYMBOL

MATERIAL

Bevel Gearshaft

-

10NiCrMo13

General

Price and availability - none

The practices and processes referred to in the procedure by the TASK number are in the SPM.

NOTE

To identify the consumable materials refer to the PCI.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NONE

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 02-140 TRIANGULAR INDIA STONE, FINE GRITLOCALCoMat 02-140

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-60-43-350-051 Blend Repair the Bevel Gearshaft (01-420) Surfaces

    2. Refer to Figure.

      1. Blend the surface of ingage of the spline teeth and gear teeth at location 1 and 4.

      2. Refer to the SPM TASK 70-35-03-300-501.

      3. The maximum permitted depth of the blending on the spline and on the gear is 0.0014 in. (0.035 mm).

      4. The maximum permitted damaged area of each tooth is 10 percent of the surface of ingage.

      5. It is not necessary to polish the repaired surfaces.

      1. Blend the spline tooth tip at location 1.

        1. Refer to the SPM TASK 70-35-03-300-501.

        2. The maximum number of nicks permitted is 3 per tooth, 0.04 in. (1.02 mm) long, not extended more than 0.02 in. (0.51 mm) onto the surface of ingage.

        3. The maximum permitted depth of blended nicks is 0.004 in. (0.10 mm).

        4. The minimum distance between the nicks must be equal to or more than the length of the longest nick.

      1. Blend the gearshaft surfaces at location 2.

        1. Refer to the SPM TASK 70-35-03-300-501.

        2. The maximum permitted depth of the blending is 0.008 in.

      1. Blend the bearing journal and shoulder surfaces at location 3.

        1. Refer to the SPM TASK 70-35-03-300-501.

        2. The maximum permitted depth of the blending is 0.010 in. (0.25 mm).

      1. Blend the gear tooth tip and tooth side at locations 5 and 6.

        1. Refer to the SPM TASK 70-35-03-300-501 .

        2. The maximum number of nicks permitted is 3 per tooth, 0.04 in. (1.02 mm) long, not extended more than 0.02 in. (0.51 mm) onto the surface of ingage.

        3. The maximum permitted depth of blended nicks is 0.01 in. (0.25 mm).

        4. The minimum distance between the nicks must be equal to or more than the length of the longest nick.

  1. Figure: Repair details and dimensions

    Repair details and dimensions

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Corrected the SPM Task number

Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:LOCAL
Supply Number:CoMat 02-140
Type:sp01
Supply Short Name:CoMat 02-140 TRIANGULAR INDIA STONE, FINE GRIT
Supply Name:CoMat 02-140 TRIANGULAR INDIA STONE, FINE GRIT
Specification Groups:
Doc NumberType
NORTON TRIANGULAR ABRASIVE FILE, FINE INDIA
Suppliers:
ManufacturerRemarks
LOCAL
A2549
K5991