TASK 72-61-49-700-101 Gearbox Breather Outlet Oil Duct - Do A Pressure Test, Testing-001

DMC:V2500-A0-72-61-4900-00A-362A-C|Issue No:001.00|Issue Date:2014-05-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-61-49-700-101 Gearbox Breather Outlet Oil Duct - Do A Pressure Test, Testing-001

Effectivity

FIG/ITEM

PART NO.

01-010

740-5720-505

General

Fig/item numbers in parentheses in the procedure agree with those used in the IPC. Only the primary Fig/item numbers are used. For the service-bulletin alpha-variants refer to the IPC.

The duct must be cleaned and inspected before this pressure test, Refer to Cleaning-000 TASK 72-61-49-100-100 and Inspection-000 TASK 72-61-49-200-100.

Special tools are identified in the procedure by the tool primary number.

Expendable parts

-

206-620 Seal, Dowty

1 off

-

Neopreme rubber disc

1 off

The Test Equipment Specification

To do the test on the duct use equipment equivalent to that shown in Figure.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
IAE 1N20428 Blanking adapter0AM53IAE 1N204281 off
IAE 1N20429 Pressurizing adapter0AM53IAE 1N204291 off

Consumables, Materials and Expendables

NONE

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-61-49-780-051 Prepare the Duct (01-100) for the Pneumatic Pressure Test.

    2. Install the IAE 1N20429 Pressurizing adapter 1 off and the neoprene rubber disc to the duct (01-100). Safety the components with 0.250 in. bolts, washers and nuts.

    3. Install the IAE 1N20428 Blanking adapter 1 off and the 206-620 dowty seal 1off to the duct (01-100). Safety the components with 0.250 in. bolts, washers and nuts.

    1. SUBTASK 72-61-49-780-052 Do the Pneumatic Pressure Test on the Duct.

    2. Connect the duct to the outlet of the pneumatic pressure testing rig.

    3. Put a pressure of 14.5 psi (100 kPa) in the duct.

    4. Put the duct in the water tank.

    5. Let the pressure stay in the duct for 1 minute.

    6. Make sure that the duct has no leaks. If the duct has leaks, reject the duct. Refer to Inspection-000 TASK 72-61-49-200-100.

    7. Decrease the pressure in the duct to zero.

    8. Disconnect the duct from the outlet of the pneumatic pressure testing rig.

    9. Remove the adapter from the duct.

  1. Figure: Pneumatic Pressure Testing Rig

    Pneumatic Pressure Testing Rig

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:0AM53
Tool Number:IAE 1N20428
Tool Name:IAE 1N20428 Blanking adapter
Manufacturer Code:0AM53
Tool Number:IAE 1N20429
Tool Name:IAE 1N20429 Pressurizing adapter