TASK 73-11-49-300-001 Control Fuel Tubes - Blend Repair Surface Damage, Repair-001 (VRS6221)

DMC:V2500-A0-73-11-4900-05A-649A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 73-11-49-300-001 Control Fuel Tubes - Blend Repair Surface Damage, Repair-001 (VRS6221)

Effectivity

FIG/ITEM

PART NO.

11-100

6A2110

11-100

6A2143

SBE 70-0023

11-100

6A5392

12-100

6A2113

12-100

6A2146

SBE 70-0023

12-100

6A5305

12-100

6A5304

12-500

6A2128

12-500

6A2145

SBE 70-0023

13-100

6A2111

13-100

6A2144

SBE 70-0023

14-100

6A2131

14-100

6A2147

SBE 70-0023

14-100

6A5010

15-100

6A2132

15-100

6A2148

SBE 70-0023

15-100

6A5011

16-100

6A2124

16-100

6A2149

SBE 70-0023

16-100

6A5012

18-100

6A2127

18-100

6A2151

SBE 70-0023

19-100

6A2117

19-100

6A2150

SBE 70-0023

19-500

6A2119

19-500

6A2152

SBE 70-0023

Material of component

PART IDENT

SYMBOL

MATERIAL

Tube

EBS

Chromium/nickel steel tube

Adapter

EAF

Chromium/nickel steel

General

This repair must only be done when the instruction to do so is given in 73-11-49 Inspection/Check.

The practices and processes referred to in the procedure by the TASK number are in the SPM.

NOTE

To identify the consumable materials refer to the PCI.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NONE

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 05-106 ABRASIVE STONEK6835CoMat 05-106
CoMat 05-110 EMERY POLISHING PAPER0AM53CoMat 05-110
CoMat 05-111 EMERY POLISHING PAPER06565CoMat 05-111
CoMat 06-022 FLUORESCENT PENETRANT (POST-EMULSIFIED ULTRA HIGH SENSITIVITY)LOCALCoMat 06-022

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 73-11-49-350-065 Remove the Damaged Area(s)

    2. Refer to Figure.

      1. Remove the damaged materials, as necessary. Do not remove more than is necessary. Refer to SPM TASK 70-35-03-300-501.

      2. The diameter of the repaired area(s) is to be 50 times the depth.

      3. The maximum depth of the repaired area (s) is to be 0.004 in. (0.10 mm).

      1. Make smooth the repaired area(s). Refer to SPM TASK 70-35-03-300-501.

      2. Make sure all damage marks are completely removed and the area(s) made smooth into the adjacent material.

      1. Polish the repaired area(s). Refer to SPM TASK 70-35-03-300-501.

      2. Polish the repaired area area(s) to remove the scratches and to give a smooth surface finish.

    1. SUBTASK 73-11-49-220-115 Examine the Repaired Area(s)

    2. Refer to Figure.

      1. Make a visual inspection of the repaired area(s) and measure the depth of the repaired area(s).

      2. Make sure the maximum depth of the repaired area(s) is not more than 0.004 in (0.10 mm).

      3. Use workshop inspection equipment.

    1. SUBTASK 73-11-49-230-063 Do a Crack Test

      1. Do a local penetrant crack test on the repaired area(s). Refer to SPM TASK 70-23-01-230-501.

      2. Cracks are not permitted.

    1. SUBTASK 73-11-49-780-054 Do a Pressure Test on the Tube

      1. Do an air and hydraulic pressure test of the tube. Refer to Testing-001 TASK 73-11-49-700-101.

      2. Use pressure test equipment.

  1. Figure: An Example of an Area to be Repaired

    An Example of an Area to be Repaired

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:06565
Enterprise Name:SAINT-GOBAIN ABRASIVES
BU Name:SAINT-GOBAIN ABRASIVES
P.O. Box:808
City:TROY
State:NY
Zip Code:12181
Country:USA
Phone Number:1-518-266-2200
Fax Number:1-518-266-2342
Internet:www.saintgobain.com
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:K6835
Enterprise Name:MED-LAB LTD
BU Name:MED-LAB LTD
Street:COPELAND ST
City:DERBY
Zip Code:DE1 2PU
Country:GREAT BRITAIN
Phone Number:44-1332-349094
Fax Number:44-1332-371237
Email:sales@med-lab.co.uk
Internet:www.med-lab.co.uk
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:K6835
Supply Number:CoMat 05-106
Type:sp01
Supply Short Name:CoMat 05-106 ABRASIVE STONE
Supply Name:CoMat 05-106 ABRASIVE STONE
Specification Groups:
Doc NumberType
(SS-S-736/2/26) (A-A-3068/2-26)SQUARE FINE SS-S-736 TYPE II CLASS A1
Suppliers:
ManufacturerRemarks
K6835
KC1D9
Manufacturer Code:X111X
Supply Number:CoMat 05-110
Type:sp01
Supply Short Name:CoMat 05-110 EMERY POLISHING PAPER
Supply Name:CoMat 05-110 EMERY POLISHING PAPER
Specification Groups:
Doc NumberType
DISCONTINUED
Suppliers:
ManufacturerRemarks
X111X
Manufacturer Code:44197
Supply Number:CoMat 05-111
Type:sp01
Supply Short Name:CoMat 05-111 EMERY POLISHING PAPER
Supply Name:CoMat 05-111 EMERY POLISHING PAPER
Specification Groups:
Doc NumberType
FEPA GRIT SIZE P280 OR P240 EMERY POLISHING PAPER OR ALUMINUM OXIDE ABRASIVE PAPER
Suppliers:
ManufacturerRemarks
44197
K6835
KC1D9
LOCAL
Manufacturer Code:X222X
Supply Number:CoMat 06-022
Type:sp01
Supply Short Name:CoMat 06-022 FLUORESCENT PENETRANT (POST-EMULSIFIED ULTRA HIGH SENSITIVITY)
Supply Name:CoMat 06-022 FLUORESCENT PENETRANT (POST-EMULSIFIED ULTRA HIGH SENSITIVITY)
Specification Groups:
Doc NumberType
ARDROX 985-P14 OMAT: 652 (CHEMETALL OAKITE 985-P14)It is not permitted to mix the selected CoMat 06‐022 letter suffix material with other CoMat 06‐022 letter suffix materials. Where CoMat 06‐022 is specified with no suffix, use one of the CoMat 06‐ 022 letter suffix materials.
Suppliers:
ManufacturerRemarks
X222X