TASK 73-22-51-300-001 P4.9 Air Sensor Tubes and Manifolds - Blend Repair Surface Damage, Repair-001 (VRS5179)

DMC:V2500-A0-73-22-5100-00A-649A-C|Issue No:002.00|Issue Date:2014-08-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 73-22-51-300-001 P4.9 Air Sensor Tubes and Manifolds - Blend Repair Surface Damage, Repair-001 (VRS5179)

Effectivity

FIG/ITEM

PART NO.

01-050

4B8051

01-050

4B8069

01-050

4B8071

01-050

2A3547-01

01-180

4B8052

01-180

4B8070

01-180

4B8072

01-180

2A3548-01

Material of component

PART IDENT

SYMBOL

MATERIAL

RH AND LH Pressure Control Manifold

AISI 321

General

Price and availability - none.

The practices and processes referred to in the procedure by the TASK numbers are in the SPM.

NOTE

To identify the consumable materials refer to the PCI.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Workshop Inspection EquipmentLOCALWorkshop Inspection Equipment
Fluorescent Penetrant Inspection EquipmentLOCALFluorescent Penetrant Inspection Equipment

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 05-021 WATERPROOF SILICON CARBIDE44197CoMat 05-021

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 73-22-51-350-051 Remove the Nicks, Scores, Galls, Chafing from the RH and LH Pressure Control Manifold Surface at Location 1

    2. Refer to Figure.

      1. Remove the nicks, scores, galls, chafing.

      2. The maximum blend depth is 0.020 in. (0.508 mm).

      3. Surface finish of the repaired area must be the same as the adjacent area.

      4. Refer to SPM TASK 70-35-03-300-501.

    1. SUBTASK 73-22-51-350-052 Remove the Nicks, Scores, Dents from the RH and LH Pressure Control Manifold End Fitting

    2. Refer to Figure.

      1. Bolt holes at location 2.

      1. Flange surface at location 3.

        1. Hand polish and blend.

        2. The maximum blend depth is 0.010 in. (0.25 mm).

        3. Refer to SPM TASK 70-35-03-300-501.

      1. Seal surfaces at location 4.

        1. Hand polish high metal.

        2. Remove high metal only.

        3. Do not blend on groove.

        4. Refer to SPM TASK 70-35-03-300-501.

    1. SUBTASK 73-22-51-350-053 Remove the Damage from the RH and LH Pressure Control Manifold Ferrule at Location 5

    2. Refer to Figure.

      1. Hand polish and blend.

      2. The maximum blend depth is 0.005 in. (0.12 mm).

      3. Refer to SPM TASK 70-35-03-300-501.

    1. SUBTASK 73-22-51-350-054 Remove the Damage from the RH and LH Pressure Control Manifold Nut at Location 6

    2. Refer to Figure.

      1. Remove the burrs and pick-up on the threads.

      2. Refer to SPM TASK 70-35-03-300-501.

      3. Use a fine file or honing stone.

    1. SUBTASK 73-22-51-230-053 Examine the RH and LH Pressure Control Manifold for Cracks

      1. Do a crack test on the repaired area.

      2. Refer to SPM TASK 70-23-05-230-501.

      3. Make sure there are no cracks.

  1. Figure: Locations on the RH and LH Pressure Control Manifold

    Locations on the RH and LH Pressure Control Manifold

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Added part numbers to effectivity table. (EA14VC143)

Manufacturer Code:44197
Enterprise Name:SAINT-GOBAIN INDUSTRIAL CERAMICS INC.
BU Name:SAINT-GOBAIN ABRASIVES, INC
Street:ONE NEW BOND STREET
P.O. Box:PO BOX 15008
City:WORCESTER
State:MA
Zip Code:01615-0008
Country:USA
Phone Number:1-508-795-5000
Fax Number:1-508-795-2828
Internet:www.saint-gobain-northamerica.com
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:1E1X8
Supply Number:CoMat 05-021
Type:sp01
Supply Short Name:CoMat 05-021 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-021 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/35 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 240 (ANSI B74.18 )
JCR-188 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
K6835
LOCAL
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