TASK 75-23-48-300-004 Turbine Cooling Air (TCA) Controlled Air Tubess - Blend Repair Surface Damage, Repair-004 (VRS1655)

DMC:V2500-A0-75-23-4800-01A-649A-C|Issue No:002.00|Issue Date:2019-08-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 75-23-48-300-004 Turbine Cooling Air (TCA) Controlled Air Tubess - Blend Repair Surface Damage, Repair-004 (VRS1655)

Effectivity

FIG/ITEM

PART NO.

01-100

5A9141

01-500

5A9143

02-100

5A8759

02-500

5A9076

03-100

5A8760

03-100

6A5312

03-100

6A6006

03-500

5A8761

03-500

6A5310

Material of component

PART IDENT

SYMBOL

MATERIAL

Air Tube assembly

Corrosion resistant

General

Price and availability.

Refer to the IAE for any of these items.

Tools.

Repair parts.

Repair of spares.

The practices and processes referred to in the procedure by the TASK numbers are in SPM.

NOTE

To identify the consumable materials, refer to the Consumable Materials Index.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Fluorescent penetrant inspection equipmentLOCALFluorescent Penetrant Inspection Equipment

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 05-020 WATERPROOF SILICON CARBIDELOCALCoMat 05-020
CoMat 05-021 WATERPROOF SILICON CARBIDE44197CoMat 05-021

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 75-23-48-350-053 Remove the Nicks, Galls, Scores and/or Pick-up from the Air Tube Assembly

      1. Make smooth and/or hand polish to remove the nicks, galls, scores and/or pick-up.

      2. Use abrasive stone or CoMat 05-020 WATERPROOF SILICON CARBIDE waterproof silicon carbide abrasive paper and CoMat 05-021 WATERPROOF SILICON CARBIDE and/or fine file Surface finish of the repaired area must be the same as the adjacent area.

      3. Refer to Figure and Figure.

      4. Refer to SPM TASK 70-35-03-300-501.

    1. SUBTASK 75-23-48-220-072 Examine the Air Tube Assembly

      1. Visually examine the repaired area.

      2. Visually examine the repaired area for nicks, galls, scores and/or pick-up using 10X magnifying glass.

      3. Refer to TASK 75-23-48-200-100 (INSPECTION-000).

    1. SUBTASK 75-23-48-230-055 Examine the Air Tube Assembly for Cracks

      1. Fluorescent penetrant examine the repaired area.

      2. Make sure there are no cracks in the repaired area.

      3. Refer to SPM TASK 70-23-05-230-501.

  1. Figure: Repair Details And Dimensions

    Repair Details And Dimensions

    Repair Details And Dimensions

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Revised note, steps and SPM task reference. (19VC194)

Manufacturer Code:44197
Enterprise Name:SAINT-GOBAIN INDUSTRIAL CERAMICS INC.
BU Name:SAINT-GOBAIN ABRASIVES, INC
Street:ONE NEW BOND STREET
P.O. Box:PO BOX 15008
City:WORCESTER
State:MA
Zip Code:01615-0008
Country:USA
Phone Number:1-508-795-5000
Fax Number:1-508-795-2828
Internet:www.saint-gobain-northamerica.com
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:1E1X8
Supply Number:CoMat 05-020
Type:sp01
Supply Short Name:CoMat 05-020 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-020 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/33 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 320 (ANSI B74.18)
JCR-027 (JAEC REF)
JCR-186 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
LOCAL
K6835
Manufacturer Code:1E1X8
Supply Number:CoMat 05-021
Type:sp01
Supply Short Name:CoMat 05-021 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-021 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/35 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 240 (ANSI B74.18 )
JCR-188 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
K6835
LOCAL
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