TASK 79-21-41-300-030 Oil Pressure Pump/Filter Housing - Related Parts - Repair The Surfaces Of The Oil Pressure Pump Driven Gear, Repair-030 (VRS5300)

DMC:V2500-A0-79-21-4100-07A-649A-C|Issue No:001.00|Issue Date:2014-05-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 79-21-41-300-030 Oil Pressure Pump/Filter Housing - Related Parts - Repair The Surfaces Of The Oil Pressure Pump Driven Gear, Repair-030 (VRS5300)

Effectivity

FIG/ITEM

PART NO.

01-230

4P7165

01-230

4P7235

01-230

4P7308

Material of component

DESCRIPTION

RR SYMBOL

MATERIAL

Driven gear

32CrMoV13

General

NOTE

To identify the consumable materials refer to the PCI.

The practices and processes referred to in the procedure by the TASK numbers are in the SPM.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NONE

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 02-140 TRIANGULAR INDIA STONE, FINE GRITLOCALCoMat 02-140

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 79-21-41-350-057 Blend Repair the Drive Gear Assembly (01-200) Surfaces

    2. Refer to Figure.

      1. Blend the gear tip of the tooth area at location 1.

      2. Refer to SPM TASK 70-35-03-300-501.

      3. The maximum permitted blend length is 0.060 in. (1.50 mm).

      4. The maximum permitted blend depth is 0.012 in. (0.30 mm).

      5. Do not blend more than 50 percent of each tooth tip.

      6. Do not blend one tooth after the other tooth in the same circumferential area.

      1. Blend the face surface of the gear tooth at location 2

      2. Refer to SPM TASK 70-35-03-300-501.

      3. The maximum permitted blend depth is 0.002 in. (0.05 mm).

      4. The maximum permitted damaged area on each tooth is 10 percent of the face surface.

      1. Hand polish and blend the damage on the end surface at location 3.

      2. A 40 micro inches (1 micrometer) is necessary.

      3. Reject gear if chips or nicks cannot be fully removed.

      1. Hand hone the damage on the bush journals at location 4.

      2. Refer to SPM TASK 70-35-03-300-501.

      3. A 4 micro inches (0.1 micrometer) is. necessary.

  1. Figure: Repair Details And Dimensions

    Repair Details And Dimensions

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:LOCAL
Supply Number:CoMat 02-140
Type:sp01
Supply Short Name:CoMat 02-140 TRIANGULAR INDIA STONE, FINE GRIT
Supply Name:CoMat 02-140 TRIANGULAR INDIA STONE, FINE GRIT
Specification Groups:
Doc NumberType
NORTON TRIANGULAR ABRASIVE FILE, FINE INDIA
Suppliers:
ManufacturerRemarks
LOCAL
A2549
K5991