TASK 79-21-42-300-001 Air Cooled Oil Cooler (ACOC) Inlet Duct - Blend Repair Surface Damage, Repair-001 (VRS1683)

DMC:V2500-A0-79-21-4201-00A-649A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 79-21-42-300-001 Air Cooled Oil Cooler (ACOC) Inlet Duct - Blend Repair Surface Damage, Repair-001 (VRS1683)

Effectivity

FIG/ITEM

PART NO.

01-400

5T0056

01-400

5T0059

01-400

5T0060

01-400

5T0061

01-400

5T0067

01-400

5T0170

Material of component

PART IDENT

IAE SYMBOL

MATERIAL

Duct

Aluminum alloy

General

This Repair gives the procedure for blending the ACOC inlet duct.

Price and availability - Refer to IAE

The practices and processes referred to in the procedure by the TASK number are in the SPM.

NOTE

To identify the consumable materials refer to the PCI.
Other consumable materials are given in SPM TASK 70-38-02-300-503.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Standard workshop toolsLOCALStandard workshop tools

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 01-275 CHROMATE CONVERSION COATING FOR ALUMINIUMLOCALCoMat 01-275
CoMat 05-019 WATERPROOF SILICON CARBIDELOCALCoMat 05-019
CoMat 05-020 WATERPROOF SILICON CARBIDELOCALCoMat 05-020
CoMat 05-021 WATERPROOF SILICON CARBIDE44197CoMat 05-021

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 79-21-42-350-051 Remove the Damage from the ACOC Inlet Duct (01-400)

      1. Remove small area(s) of damage as necessary.

      2. Maximum blend limit is 0.005 in. (0.12 mm) in depth.

      3. Refer to SPM TASK 70-35-03-300-501.

      1. Blend area(s) of repair

      2. Remove sharp corners and edges.

      3. Refer to SPM TASK 70-35-03-300-501.

      1. Polish area(s) of repair

      2. Polish repaired area to give a surface finish same as adjacent material.

      3. Refer to SPM TASK 70-35-03-300-501.

      1. Apply a layer of chromate conversion coating on repaired area.

      2. Use CoMat 01-275 CHROMATE CONVERSION COATING FOR ALUMINIUM for aluminum with brush or equivalent.

      3. Refer to SPM TASK 70-35-03-300-501.

    1. SUBTASK 79-21-42-220-054 Examine the ACOC Inlet Duct

      1. Do a visual inspection

      2. Make sure all the repaired area have an equivalent surface finish as adjacent material.

      3. Maximum blend limit must not be more than 0.005 in. (0.12 mm) to remove damage.

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:44197
Enterprise Name:SAINT-GOBAIN INDUSTRIAL CERAMICS INC.
BU Name:SAINT-GOBAIN ABRASIVES, INC
Street:ONE NEW BOND STREET
P.O. Box:PO BOX 15008
City:WORCESTER
State:MA
Zip Code:01615-0008
Country:USA
Phone Number:1-508-795-5000
Fax Number:1-508-795-2828
Internet:www.saint-gobain-northamerica.com
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:00BB6
Supply Number:CoMat 01-275
Type:sp01
Supply Short Name:CoMat 01-275 CHROMATE CONVERSION COATING FOR ALUMINIUM
Supply Name:CoMat 01-275 CHROMATE CONVERSION COATING FOR ALUMINIUM
Specification Groups:
Doc NumberType
BONDERITE M-CR-1200S AEROJCR-047 (JAEC REF)
JCR-048 (JAEC REF)SPMC 206 (PW REF)
Suppliers:
ManufacturerRemarks
00BB6
71410
Manufacturer Code:1E1X8
Supply Number:CoMat 05-019
Type:sp01
Supply Short Name:CoMat 05-019 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-019 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/31 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 400 (ANSI B74.18)
JCR-184 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
LOCAL
K6835
Manufacturer Code:1E1X8
Supply Number:CoMat 05-020
Type:sp01
Supply Short Name:CoMat 05-020 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-020 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/33 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 320 (ANSI B74.18)
JCR-027 (JAEC REF)
JCR-186 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
LOCAL
K6835
Manufacturer Code:1E1X8
Supply Number:CoMat 05-021
Type:sp01
Supply Short Name:CoMat 05-021 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-021 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/35 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 240 (ANSI B74.18 )
JCR-188 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
K6835
LOCAL
Manufacturer Code:LOCAL
Tool Number:Standard workshop tools
Tool Name:Standard workshop tools