TASK 79-21-43-300-004 Fuel Cooled Oil Cooler (FCOC) - Related Parts - Blend Repair The Bar, Repair-004 (VRS1707)

DMC:V2500-A0-79-21-4300-03A-649A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 79-21-43-300-004 Fuel Cooled Oil Cooler (FCOC) - Related Parts - Blend Repair The Bar, Repair-004 (VRS1707)

Effectivity

FIG/ITEM

PART NO.

01-550

5T0024

Material of Component

DESCRIPTION

RR SYMBOL

MATERIAL

Bar

Titanium alloy

General

Price and availability - Refer to IAE for any of the following:

Tools

Engine parts

Repair of spares

The practices and processes referred to in the procedure by the TASK number are in the SPM.

To identify the consumable materials refer to the PCI.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Hand Held Pneumatic GrinderLOCALHand Held Pneumatic Grinder
Files, rotating (Silicon carbide)LOCALFiles, rotating (Silicon carbide)
Fluorescent Penetrant Inspection EquipmentLOCALFluorescent penetrant inspection equipment

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 05-020 WATERPROOF SILICON CARBIDELOCALCoMat 05-020
CoMat 05-021 WATERPROOF SILICON CARBIDE44197CoMat 05-021

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 79-21-43-350-054 Dress to Remove Damage

      CAUTION

      TITANIUM COMPONENTS
      SILICON CARBIDE TYPE WHEELS, STONES AND ABRASIVE PAPERS ARE TO BE USED FOR THIS REPAIR.
      ALUMINUM OXIDE TYPES MUST NOT BE USED.
      THE MATERIAL WILL OXIDIZE AND CRACK IF MECHANICAL CUTTERS ARE USED HEAVILY. THIS HAS OCCURRED IF THE COMPONENT SHOWS DARK STRAW TO BLUE DISCOLORATION. IF AT ANY TIME THIS COLORATION OCCURS THE COMPONENTS MUST BE REJECTED.
    2. Refer to Figure.

      1. Dress to remove damage.

      2. Dress until all damage is removed.

      1. Blend dressed area and polish out scores

      2. Maximum blend limit is 0.005 in. (0.12 mm) in depth.

      3. Refer to SPM TASK 70-35-03-300-501.

    1. SUBTASK 79-21-43-220-064 Examine the Bar

      1. Do a visual inspection of the repaired area.

      2. Refer to Inspection-006 TASK 79-21-43-200-406.

      3. Visually examine the repaired area for nicks, scratches and/or damage.

      4. Use 10X magnifying glass.

    1. SUBTASK 79-21-43-230-057 Examine the Bar for Cracks

      1. Penetrant crack test dressed area

      2. Refer to SPM TASK 70-23-01-230-501.

      3. Make sure there are no cracks in the repaired area.

  1. Figure: Torsion Bar

    Torsion Bar

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:44197
Enterprise Name:SAINT-GOBAIN INDUSTRIAL CERAMICS INC.
BU Name:SAINT-GOBAIN ABRASIVES, INC
Street:ONE NEW BOND STREET
P.O. Box:PO BOX 15008
City:WORCESTER
State:MA
Zip Code:01615-0008
Country:USA
Phone Number:1-508-795-5000
Fax Number:1-508-795-2828
Internet:www.saint-gobain-northamerica.com
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:1E1X8
Supply Number:CoMat 05-020
Type:sp01
Supply Short Name:CoMat 05-020 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-020 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/33 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 320 (ANSI B74.18)
JCR-027 (JAEC REF)
JCR-186 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
LOCAL
K6835
Manufacturer Code:1E1X8
Supply Number:CoMat 05-021
Type:sp01
Supply Short Name:CoMat 05-021 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-021 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/35 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 240 (ANSI B74.18 )
JCR-188 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
K6835
LOCAL
Link not Found
Manufacturer Code:LOCAL
Tool Number:Fluorescent penetrant inspection equipment
Tool Name:Fluorescent Penetrant Inspection Equipment
Link not Found