TASK 79-22-41-700-401 Oil Scavenge Pump - Related Parts - Do A Test On The Oil Scavenge Pump, Testing-001

DMC:V2500-A0-79-22-4100-01A-970A-C|Issue No:003.00|Issue Date:2016-08-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 79-22-41-700-401 Oil Scavenge Pump - Related Parts - Do A Test On The Oil Scavenge Pump, Testing-001

Effectivity

FIG/ITEM

PART NO.

01-001

4A7013

01-001

4A7112

01-001

4A7114

01-001

4A7117

01-001

4A7118

01-001

4A7120

01-001

4A7121

01-001

4A7123

01-001

4A7123A

01-001

4A7124

01-001

4A7124A

General

NOTE

To identify the consumable materials refer to the PCI.

If installed remove storage parts from the oil scavenge pump.

Do not allow oil to become aerated.

Make sure that the drive oil pump turn free by hand.

Pump rotation must be anticlockwise (view the drive end).

Monitor the pump for unusual noises during the test.

For standard torque data and procedures, refer to SPM TASK 70-41-02-400-501 and SPM TASK 70-42-00-400-501.

WARNING

DO NOT GET ENGINE OIL ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR EYES. ENGINE OIL IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND IN TO YOUR BODY. FLUSH ENGINE OIL FROM YOUR EYES, MOUTH OR SKIN WITH WATER. GET MEDICAL AID IF YOU GET ENGINE OIL IN YOUR EYES OR MOUTH.

WARNING

DO NOT TOUCH THE HOT PARTS WITHOUT PROTECTIVE GLOVES. HOT PARTS CAN CAUSE REDDENING AND BLISTERING OF THE SKIN IF THE HANDS ARE NOT PROTECTED. IMMERSE THE CONTACTED AREA IN COLD WATER FOR 10 MINUTES IF THE SKIN IS BURNED. GET MEDICAL AID IF PAIN OR BLISTERING PERSISTS.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Motor drive unitLOCALMotor drive unit

Variable speed 300 to 3000 rpm and 30 kW.

Oil pumpLOCALOil pump

350 l/min and 6 kW.

AdapterLOCALAdapter

To connect the oil scavenge pump to the test bench.

Heat exchangerLOCALHeat exchanger
FilterLOCALFilter

5 micron.

FlowmeterLOCALFlowmeter(4 off)

I 1 to 12.4 gal/min (4 to 47 l/min).

FlowmeterLOCALFlowmeter(2 off)

II-2.4 to 25 gal/min (9,4 to 94,6 l/min).

FlowmeterLOCALFlowmeter

III-12.4 to 124 gal/min (47 to 473 l/min).

FlowmeterLOCALFlowmeter(4 off)

I-1 to 12.4 gal/min (4 to 47 l/min).

FlowmeterLOCALFlowmeter(2 off)

II-2.4 to 25 gal/min (9.4 to 94.6 l/min).

FlowmeterLOCALFlowmeter

III-12.4 to 124 gal/min (47 to 473 l/min).

Pressure gaugeLOCALPressure gauge(2 off)

0 to 100 psig (0 to 689 KPa).

Temperature gaugeLOCALTemperature gauge(3 off)

32 to 392 deg F (0 to 200 deg C).

Vacuum gaugeLOCALVacuum gauge(12 off)

0 to -30 in.Hg.

Vacuum pumpLOCALVacuum pump

0 to -28 in.Hg.

Oil reservoirLOCALOil reservoir

Minimum capacity 53 gal (200 l).

HosesLOCALHoses

Inner diameter 0.787 in. (20 mm).

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 10-077 APPROVED ENGINE OILSLOCALCoMat 10-077

Spares

NONE

Safety Requirements

NONE

Procedure

  1. The Source Demonstration requirements of this testing means that any facility not authorized to perform this testing either utilize the Authorized Testing Vendor listed below or contact IAE Technical Services to determine if qualification program can be initiated at their facility.

    IAE - INTERNATIONAL AERO ENGINES
    400 Main Street
    East Hartford , CT 06108
    U.S.A.

  2. Authorized Vendors for this testing are listed below:

    AVIO - Divisone AvioService
    EF5Y829M
    Viale Impero angolo Viale Alfa
    80038 Pomigliano d'Arco (NA)
    ITALY

    IHI Corporation (IHI)
    IHI Mizuho Plant
    229 Tonogaya
    Mizuho-Machi
    Nishitama-Gun
    Tokyo 190-1297
    JAPAN

  3. The designation by IAE of an authorized testing vendor indicates that the vendor has demonstrated the necessary capability to enable it to carry out the testing. However, IAE makes no warranties or representations concerning the qualifications or quality standards of the vendor to carry out the testing, and accepts no responsibility what so ever for any work that may be carried out by a vendor, other than when IAE is listed as the vendor. Authorised vendors do not act as agents or representatives of IAE.

    1. SUBTASK 79-22-41-790-052 Do the Running-in on the Oil Scavenge Pump

    2. Set up the test bench. Refer to Figure.

    3. Adjust the heater to maintain the oil supply at a temperature of 230~F (110 deg C).

    4. Operate the oil scavenge pump, adjust the speed to 2860 rpm, the discharge pressure to 25 psi (172 KPa) and the vacuum inside sumps to 0 in.Hg.

    5. Run-in the pump for 30 minutes.

    6. Monitor the oil level in the sumps.

    1. SUBTASK 79-22-41-790-053 Do the Altitude Simulation Test on the Oil Scavenge Pump

    2. Operate the Vacuum pump and adjust the vacuum in the six sumps and the oil flow to the first value given in Figure.

    3. Adjust the flow in order to keep the oil level in the sumps constant.

    4. Wait for five minutes and check again the oil level in the sumps.

    5. The oil level in the sumps must remain constant.

    6. Repeat steps Step, Step, Step and Step for all the values requested in Figure.

    7. Read and record on the scavenge pump data sheet all the required values. Refer to Figure.

    1. SUBTASK 79-22-41-790-054 Do the Sub-Idle Simulation Test on the Oil Scavenge Pump

      NOTE

      Do not change the oil pressure discharge setting.
      1. Operate the vacuum pump and adjust the vacuum in the six sumps to 0 in.Hg.

      2. Set the pump speed to 400 rpm. Refer to Figure.

      3. Adjust the oil flow to the value given in Figure.

    2. Adjust the flow in order to keep the oil level in the sumps constant.

    3. Wait for five minutes and check again the oil level in the sumps.

    4. The oil level in the sumps must remain constant.

    5. Read and record on the scavenge pump data sheet all the required values. Refer to Figure.

  4. Figure: Oil Scavenge Pump Altitude Simulation Test Set-Up

    Oil Scavenge Pump Altitude Simulation Test Set-Up

    Figure: Oil Scavenge Pump Altitude Simulation Test Set Value

    Oil Scavenge Pump Altitude Simulation Test Set Value

    Figure: Oil Scavenge Pump Data Sheet

    Oil Scavenge Pump Data Sheet

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Added part number (15VF816)

Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:X333X
Supply Number:CoMat 10-077
Type:sp01
Supply Short Name:CoMat 10-077 APPROVED ENGINE OILS
Supply Name:CoMat 10-077 APPROVED ENGINE OILS
Specification Groups:
Doc NumberType
For V2500-A1/A5/D5 models - Refer to V2500 Service Bulletin ENG-79-0108
For V2500-E5 model - Refer to Service Bulletin E5-79-0001
Suppliers:
ManufacturerRemarks
X333X
Manufacturer Code:LOCAL
Tool Number:Adapter
Tool Name:Adapter
Manufacturer Code:LOCAL
Tool Number:Filter
Tool Name:Filter
Manufacturer Code:LOCAL
Tool Number:Flowmeter
Tool Name:Flowmeter
Manufacturer Code:LOCAL
Tool Number:Heat exchanger
Tool Name:Heat exchanger
Manufacturer Code:LOCAL
Tool Number:Hoses
Tool Name:Hoses
Link not Found
Manufacturer Code:LOCAL
Tool Number:Oil pump
Tool Name:Oil pump
Manufacturer Code:LOCAL
Tool Number:Oil reservoir
Tool Name:Oil reservoir
Manufacturer Code:LOCAL
Tool Number:Pressure gauge
Tool Name:Pressure gauge
Manufacturer Code:LOCAL
Tool Number:Temperature gauge
Tool Name:Temperature gauge
Manufacturer Code:LOCAL
Tool Number:Vacuum gauge
Tool Name:Vacuum gauge
Manufacturer Code:LOCAL
Tool Number:Vacuum pump
Tool Name:Vacuum pump