TASK 79-22-41-300-038 Oil Scavenge Pump - Related Parts - Repair The Outlet Oil Tube Seat By Bushing In The Oil Scavenge Pump, Repair-038 (VRS5375)

DMC:V2500-A0-79-22-4100-02A-664A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 79-22-41-300-038 Oil Scavenge Pump - Related Parts - Repair The Outlet Oil Tube Seat By Bushing In The Oil Scavenge Pump, Repair-038 (VRS5375)

Effectivity

FIG/ITEM

PART NO.

01-690

4B7107

01-690

4B7349

Material of component

DESCRIPTION

SYMBOL

MATERIAL

Oil scavenge pump

A357-T61 (AMS 4219)

Bushing

AA2024-T3 (AMS 4152K)

General

Price and availability - none

The practices and processes referred to in the procedure by the TASK numbers are in the SPM.

To identify the consumable materials refer to the PCI.

Repair parts

FIG/ITEM

PART NO.

PART IDENT

QTY

01-707

4L7013

Bushing

1

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Workshop inspection equipmentLOCALWorkshop inspection equipment
Grinding machineLOCALGrinding machine
Magnifying glassLOCALMagnifying glass
OvenLOCALOven
FreezerLOCALFreezer
Arbor PressLOCALArbor Press
Vibrating marking pencilLOCALVibrating marking pencil

Consumables, Materials and Expendables

NONE

Spares

NameManufacturerPart Number / IdentificationQuantityRemark
BUSHING - ,(VRS5229)A34604L70031

FIG/ITEM 01-707

Safety Requirements

NONE

Procedure

    1. SUBTASK 79-22-41-320-077 Machine the Outlet Oil Tube Seat in the Oil Scavenge Pump

    1. Refer to Figure.

      2. Machine the outlet oil tube seat

      1. The diameter of the bore must be between 1.6126 and 1.6142 in. (40.960 and 41.000 mm) after removal of the damage.

      2. The true position of the bore must be within 0.0200 in. (0.500 mm) FIR in relation to holes C index 1.

      3. Bore surface rough must be 63 microin. (1.6 micron)

    2. SUBTASK 79-22-41-220-174 Examine the Oil Scavenge Pump

      1. Inspect the scavenge pump for cracks in locality of the outlet oil tube

    3. SUBTASK 79-22-41-330-079 Apply the Chromate Conversion Coating

      1. Apply the chromate conversion coating to the machined surfaces

      1. Refer to SPM TASK 70-38-02-300-503.

    4. SUBTASK 79-22-41-350-082 Install the Bushing

    1. Refer to Figure.

    2. CAUTION

      MAKE SURE THAT THE LEAD IN CHAMFER OF THE BUSHING POINTS AWAY FROM THE DRIFT.

      Install the bushing to drift

      3. WARNING

        DO NOT TOUCH THE HOT PARTS WITHOUT PROTECTIVE GLOVES.

        WARNING

        HOT PARTS CAN CAUSE REDDENING AND BLISTERING OF THE SKIN IF THE HANDS ARE NOT PROTECTED.

        WARNING

        IMMERSE THE CONTACTED AREA IN COLD WATER FOR 10 MINUTES IF THE SKIN IS BURNED. IMMEDIATELY GET THE MEDICAL ATTENTION IF PAIN OR BLISTERING PERSISTS.

        Increase the temperature of the scavenge pump and/or decrease the temperature of the assembled drift and bushing

      1. Use an Oven and/or a Freezer.

      2. Do not increase the temperature of the scavenge pump above 284 deg F (140 deg C).

      3. Do not increase the temperature of the assembled drift and bushing below minus 58 deg F (minus 50 deg C).

        NOTE

        The difference in temperature between the parts must be 248 deg F (120 deg C).

      4. Remove the scavenge pump from the Oven and/or the assembled drift and bushing from Freezer.

      1. Use protective gloves

      5. CAUTION

        INSTALL BUSHING IN MACHINED BORE IMMEDIATELY AFTER REMOVAL FROM FREEZER, OTHERWISE BUSHING CANNOT BE CORRECTLY INSTALLED

        Install the bushing into machined bore

      1. Use drift and an Arbor Press.

      2. Give sufficient back-up support at bushing bore area to prevent scavenge pump distortion when you install the bushing.

    6. Let the parts get the room temperature.

    7. Remove the drift.

    5. SUBTASK 79-22-41-320-078 Machine the Inner Diameter of the Bushing

    1. Refer to Figure.

      2. Machine the inner diameter of the bushing

      1. The last dimension of the inner diameter must be between 1.4580 and 1.4600 in. (37.0330 and 37.0830 mm).

      2. The true position of the diameter must be within 0.0100 in. (0.250 mm) FIR in relation holes C, index 1. Bore surface rough must be 63 microin. (1.6 micron).

      3. Chamfer where necessary.

    6. SUBTASK 79-22-41-330-080 Apply the Chromate Conversion Coating

      1. Apply the chromate conversion coating to the machined surface of the bushing

      1. Refer to SPM TASK 70-38-02-300-503.

    7. SUBTASK 79-22-41-350-083 Record the Repair

      1. Vibroengrave 'VRS5375' adjacent to the part number

      1. Remove the metal lifted by marking.

    8. Figure: Repair Details And Dimension

    Repair Details And Dimension

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:A3460
Enterprise Name:DELETED, SEE CAGE CODE U0406
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Part Number:4L7003
Part Name:BUSHING - ,(VRS5229)
Manufacturer Code:A3460
Link not Found
Manufacturer Code:LOCAL
Tool Number:Freezer
Tool Name:Freezer
Link not Found
Link not Found
Manufacturer Code:LOCAL
Tool Number:Oven
Tool Name:Oven
Link not Found
Manufacturer Code:LOCAL
Tool Number:Workshop inspection equipment
Tool Name:Workshop inspection equipment