TASK 71-51-41-300-009 The 90deg Backshell Anti Chafing Tape Repair - Wrapping Tape Around Wires Inside 90deg Backshell, Repair-009 (VRS9907)

DMC:V2500-A5-71-51-4100-00A-621A-C|Issue No:001.00|Issue Date:2021-08-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 71-51-41-300-009 The 90deg Backshell Anti Chafing Tape Repair - Wrapping Tape Around Wires Inside 90deg Backshell, Repair-009 (VRS9907)

Effectivity

FIG/ITEM

PART NO.

01-005

6A8281

01-005

6A7557

01-005

6A7450

01-005

6A7448

01-005

6A7447

01-005

6A7446

01-005

6A7445

01-005

6A7444

01-005

6A7399

01-005

6A6439

01-005

6A6441

01-005

6A6431

01-005

6A6430

01-005

6A6429

01-005

6A5965

01-005

6A5964

01-005

6A5963

01-005

6A5652

01-005

6A5556

General

To identify the consumable materials refer to the PCI.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
IAE 3J12704 Wrench and holderLOCALIAE 3J12704

or equivalent

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 02-146 LOCKWIRELOCALCoMat 02-146
CoMat 02-148 ADHESIVE TAPE (ELECTRICAL)LOCALCoMat 02-148

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 71-51-41-360-007 Prepare the Harness Adjacent to the Electrical Connector or Receptacle

    1. Refer to Figure.

      2. Remove the clamp bar, move back the bush and cable tie(s) adjacent to the electrical connector or receptacle.

      1. Remove the safety wire, two screws, and the clamp bar. Carefully push the bush rearwards and remove only the cable tie(s) if necessary to do this repair.

    2. SUBTASK 71-51-41-360-008 Remove the Backshell Nut from the Backshell

      NOTE

      Make a mark on the backshell to show the position of the key-way.

    1. Refer to Figure.

      2. Remove the backshell nut.

      1. Install the electrical connector assembly to the IAE 3J12704 Wrench and holder or equivalent, 1 off. Disconnect the backshell nut and move it along the cables.

    3. SUBTASK 71-51-41-360-009 Applying the Tape

      NOTE

      The wires must be dry before starting the task. If the wires are damp, use the cloth to wipe it. If any reparable damage found on harness - it has to be repair first.

    1. Wrap the tape around wires in place of backshell welded point. The minimum number of wrapped layers should be five. More layers are desirable. Note to allow sufficient gap between harness outer diameter and backshell inner diameter for backshell reassembling without damaging or moving the tape.

    4. SUBTASK 71-51-41-360-101 Install the Backshell to the Electrical Connector or Receptacle

      NOTE

      Make sure the key-way of the connector or receptacle aligns with the marks you made on the backshell.

    1. Refer to Figure.

      2. Install the backshell.

      1. Install the electrical connector or receptacle assembly to the IAE 3J12704 Wrench and holder or equivalent, 1 off. Attach the backshell to the electrical connector or receptacle and tighten the nut by hand. Tighten the backshell nut through 90 degrees with the IAE 3J12704 Wrench and holder.

      3. Install the other backshell parts.

      1. Put the screen tails equally around the split ring cone surface and through the ID of the upper ring and washer. Attach and tighten the backshell nut so the different parts hold the screen braid tails. Trim the tails and shrink the sleeve over them.

    5. SUBTASK 71-51-41-360-011 Finish the Harness Adjacent to the Electrical Connector or Receptacle

      1. Install the cable ties, bush, and clamp bar adjacent to the electrical connector or receptacle.

      1. Push the bush forward so it packs the cables at the forward clamp bars. Attach the clamp bars together with the two screws, tighten the screws.

      2. Safety the parts.

      1. Safety the backshell, nuts, and screws with CoMat 02-146 LOCKWIRE.

    6. SUBTASK 71-51-41-360-012 Identify the Repair

      1. Make a mark VRS9907/A on the identification sleeve of the harness adjacent to the part number.

      1. Use a permanent marker.

    7. Figure: Repair Details And Dimensions

    Repair Details And Dimensions

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Added new repair. (21VC136)

Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:LOCAL
Supply Number:CoMat 02-146
Type:sp01
Supply Short Name:CoMat 02-146 LOCKWIRE
Supply Name:CoMat 02-146 LOCKWIRE
Specification Groups:
Doc NumberType
AIA/NAS NASM20995 Part Number MS20995C20 (0,5 MM)
Suppliers:
ManufacturerRemarks
LOCAL
Manufacturer Code:LOCAL
Supply Number:CoMat 02-148
Type:sp01
Supply Short Name:CoMat 02-148 ADHESIVE TAPE (ELECTRICAL)
Supply Name:CoMat 02-148 ADHESIVE TAPE (ELECTRICAL)
Specification Groups:
Doc NumberType
OMAT: 296SCOTCH NO. 69 (WHITE)
Suppliers:
ManufacturerRemarks
LOCAL
76381
94960
K0993
K6835
Manufacturer Code:LOCAL
Tool Number:IAE 3J12704
Tool Name:IAE 3J12704 Wrench and holder