TASK 70-22-04-220-501 General Information on Gages

DMC:V2500-00-70-22-04-00A-315A-D|Issue No:001.00|Issue Date:2013-03-20

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 70-22-04-220-501 General Information on Gages

Introduction

This section gives information of the selection and use of gages.

Temperature

Temperature changes can cause materials to contract or expand and, as a result, cause the dimensions of parts to show small changes when you measure the same dimensions at different temperatures. To prevent errors that such changes cause, and to measure closely-held dimensions more accurately, make sure that the parts, gages, and gage masters agree with these conditions:

Use the same general materials as the parts to make the gage masters.

If the same general materials as the parts are not available for the masters, then it is necessary to correct the gage indications to adjust for the expansion rate differentials of the master materials that are used and the part materials.

Calibrate the gage masters while the temperature of the gage masters is constant in a controlled temperature of 68 deg F (20 deg C).

Let the temperature of the parts, gages, and gage masters become constant at the ambient temperature of the inspection location before you set the gages and do the checks of the part dimensions.

Do an inspection of all gage and measurement equipment before you start to measure.

Do a check for the calibration sticker. Be sure that it is not expired.

Examine for defect conditions that you can see. These include burrs, nicks, and other indications of misuse. These defective conditions can prevent correct function of the gage.

Do not use gage or equipment with an expired calibration sticker, no inspection due date that shows, or for other reasons that prevent the correct function of the gage or equipment.

Obey all special instructions to correctly use each gage.

Make sure that the gage has protection from temperature changes when you use it.

Do not hold the gage in your hands longer than necessary. Body heat can increase the temperature of the gage and cause readings that are not accurate.

When you measure dimensions, use a gage that has a greater accuracy than the total tolerance specified. A gage with the smallest minimum (tightest) tolerance will give greater accuracy than a gage with larger minimum (wider) tolerances.

Tables 1 thru 4 are gage selection tables that specify the specific common gages with minimum tolerances for each.

Table 1.

Name

Minimum Tolerance *

Cylinder Plug

Plus or minus 0.0005 inch

Feeler Gages

0.001 to 0.007 inch

Plus or minus 0.0004 inch

0.008 to 0.011 inch

Plus or minus 0.0005 inch

0.012 to 0.015 inch

Plus or minus 0.0005 inch

0.016 to 0.019 inch

Plus or minus 0.001 inch

0.020 to 0.025 inch

Plus or minus 0.001 inch

Optical Flat

Plus or minus 0.00001 inch

Radius Gages

Fractional or Dimensional Gages, No Minimum Tolerance

Radius Gages

Fractional or Dimensional Gages, No Minimum Tolerance

* Shows the smallest tolerance that can be measured with the gage in this list (for example, cylinder plugs can be used on diameters 0.500 to 0.501 inch but not on diameter 0.500 to 0.5005 inch).

Table 2.

Name

Increment

Minimum Tolerance, where applicable

Bevel Protractor

Plus or minus 0 deg 1 minute 30 seconds

Vernier Caliper

0.001 inch

Plus or minus 0.002 inch

Center Micrometer

0.001 inch

Plus or minus 0.002 inch

Depth Vernier

0.001 inch

Plus or minus 0.002 inch

Micrometer (All Types)

0.0001 inch

Plus or minus 0.0002 inch

Micrometer (All Types)

0.001 inch

Plus or minus 0.002 inch

Periphery Tape

Plus or minus 0.002 inch

Intrimik (Inch(es)):

0.275 to 0.500

Plus or minus 0.0002 inch

0.500 to 4.000

Plus or minus 0.0004 inch

4.000 to 12.000

Plus or minus 0.001 inch

Small Hole Gages and Telescope Gages

No Minimum Tolerance (Measurement Transfer)

Table 3.

Name

Increment

Minimum Tolerance

Dial Bore Gages

0.0001 inch

Plus or minus 0.0002 inch

Dial Calipers

0.001 inch

Plus or minus 0.002 inch

Dial Indicators:

0.001 inch

Plus or minus 0.002 inch

0.0005 inch

Plus or minus 0.001 inch

0.0001 inch

Plus or minus 0.0002 inch

0.00005 inch

Plus or minus 0.0001 inch

Adjustable ID-OD Indicating Gages

0.0001 inch

Plus or minus 0.0002 inch

Inside Dial Calipers

0.0005 inch

Plus or minus 0.001 inch

ID Groove Micrometer

0.0005 inch

Plus or minus 0.001 inch

Indicating Micrometer

0.0001 inch

Plus or minus 0.0002 inch

Indicating Thickness Gage

0.001 inch

Plus or minus 0.002 inch

Johnson Tri-Roll OD Thread Checking Gage

No Minimum Tolerance (Set With Master)

Coordinate Measuring Machine

0.0001 inch

Plus or minus 0.0002 inch

Table 4.

Height Setting Gages

Magnetic Blocks

Magnetic Cylinder Squares

Angle Irons

Vernier Height Gages

Size Blocks

Indicating Squares

Thread Ring Gages

Thread Plug Gages

Parallel Bars

"V" Blocks

Cheese Blocks

Sine Plates and Bars

Box Parallel Knees

When more than one gage is applicable, think about the type of dimension you need to examine and how easy the instrument is to use.

If the part tolerance is such that the specified gage does not give the necessary accuracy, it is permitted to use an alternative gage or inspection method that has the necessary accuracy.

When a gage is not practical, not available, not specified in technical data, or not listed on work instructions, the alternative gage or inspection method must have the same, or better, accuracy than that specified.

Refer to the SPM TASK 70-20-01-200-501 for inspection policy and inspection of parts.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NONE

Consumables, Materials and Expendables

NONE

Spares

NONE

Safety Requirements

CAUTION

THE GAGE MASTERS MUST BE MADE OF THE CORRECT MATERIAL TO PREVENT ERRORS WHEN YOU MEASURE THE PART DIMENSIONS.

CAUTION

THE GAGE MASTERS MUST BE AT THE CORRECT TEMPERATURE WHEN THE GAGE MASTERS ARE CALIBRATED TO PREVENT ERRORS WHEN YOU MEASURE THE PART DIMENSIONS.

CAUTION

THE PARTS, GAGES, AND GAGE MASTERS MUST BE AT THE CORRECT TEMPERATURE WHEN YOU SET THE GAGES AND MEASURE THE PART DIMENSIONS TO PREVENT ERRORS WHEN YOU MEASURE THE PART DIMENSIONS.

Procedure

Requirements After Job Completion

Follow-On Conditions

NONE