TASK 70-36-02-360-501 Adhesive Bonding, Sealing And Filling Agents

DMC:V2500-00-70-36-02-00A-621A-D|Issue No:005.00|Issue Date:2021-02-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 70-36-02-360-501 Adhesive Bonding, Sealing And Filling Agents

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NONE

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 08-005 HEAT CURING EPOXIDE RESINADHESIVE00BB6CoMat 08-005
CoMat 08-010 HEAT CURING FILM ADHESIVELOCALCoMat 08-010
CoMat 08-015 RESINLOCALCoMat 08-015
CoMat 08-016 HARDENERLOCALCoMat 08-016
CoMat 08-017 NYLON FLOCKLOCALCoMat 08-017
CoMat 08-018 ADHESIVEX111XCoMat 08-018
CoMat 08-021 EPOXY PASTE ADHESIVE33564CoMat 08-021
CoMat 08-022 HEAT CURING FOAMING ADHESIVELOCALCoMat 08-022
CoMat 08-025 HEAT CURING FILM ADHESIVELOCALCoMat 08-025
CoMat 08-048 RESINLOCALCoMat 08-048
CoMat 08-047 HARDENER0LCV8CoMat 08-047
CoMat 08-050 EPOXY PASTE ADHESIVELOCALCoMat 08-050
CoMat 08-079 HEAT CURING FILM ADHESIVELOCALCoMat 08-079
CoMat 08-104 EPOXY PASTE ADHESIVE33564CoMat 08-104
CoMat 08-114 TOUGHENED ACRYLIC ADHESIVE+INITIATORK6835CoMat 08-114
CoMat 08-012 COLD CURING SILICONE COMPOUNDX222XCoMat 08-012
CoMat 08-013 COLD CURING SILICONE COMPOUNDX222XCoMat 08-013
CoMat 08-036 SILICONE RUBBER COMPOUNDLOCALCoMat 08-036
CoMat 08-125 SEALANT, POLYSULPHIDEF0107CoMat 08-125
CoMat 08-141 SEALANT - TWO PART POLYSULPHIDE0NYS9CoMat 08-141
CoMat 08-142 POLYSULPHIDE COMPOUNDX222XCoMat 08-142
CoMat 08-146 POLYSULPHIDE SEALANT0NYS9CoMat 08-146
CoMat 08-004 ADHESIVELOCALCoMat 08-004
CoMat 08-006 FILLER, TWO PACK00BB6CoMat 08-006
CoMat 08-023 FILLERLOCALCoMat 08-023
CoMat 08-148 FILLER, FAST CURE TWOPACKLOCALCoMat 08-148
CoMat 04-002 JOINTING COMPOUND ALUM.HIGH TEMPK6835CoMat 04-002
CoMat 01-031 ACETONE (CH3)2COLOCALCoMat 01-031
CoMat 01-060 ACETONE (CH3)2COLOCALCoMat 01-060
CoMat 01-201 DISTILLED, DEIONIZED, DEMINERALIZED, OR REVERSE OSMOSIS (RO) WATERLOCALCoMat 01-201
CoMat 02-099 LINT-FREE CLOTHX222XCoMat 02-099
CoMat 05-003 ABRASIVE MEDIUM ALUMINUM OXIDE, 120/220 GRADEX222XCoMat 05-003
CoMat 05-004 ABRASIVE MEDIUM, ALUMINUM OXIDE, 140/400 GRADEX222XCoMat 05-004
CoMat 05-016 GARNET PAPER, 80-GRIT0KHE3CoMat 05-016
CoMat 05-017 GARNET PAPER, 60 GRIT0KHE3CoMat 05-017
CoMat 06-021 SURFACE INSPECTION FLUIDLOCALCoMat 06-021
CoMat 08-011 PRIMERLOCALCoMat 08-011
CoMat 08-014 PRIMER, SILICONE ADHESIVE/SEALANTX222XCoMat 08-014
CoMat 08-020 EPOXY PRIMER,REDLOCALCoMat 08-020
CoMat 08-080 PRIMERIE277CoMat 08-080
CoMat 08-371 18/8 ANNEALED STAINLESS STEEL WIRELOCALCoMat 08-371
DELETEDLOCALDELETED

Removed CoMat 01-160

CoMat 08-007 BONDING ADHESIVEX111XCoMat 08-007
CoMat 08-032 PRIMERB1571CoMat 08-032
CoMat 08-170 DELETEDLOCALCoMat 08-170
CoMat 08-012A COLD CURING SILICONE COMPOUND00BB6CoMat 08-012A
CoMat 08-012B COLD CURING SILICONE COMPOUNDIE146CoMat 08-012B
CoMat 08-012C COLD CURING SILICONE COMPOUNDIE146CoMat 08-012C
CoMat 08-013A COLD CURING SILICONE COMPOUNDU4065CoMat 08-013A
CoMat 08-013B COLD CURING SILICONE COMPOUND01139CoMat 08-013B
CoMat 08-013C COLD CURING SILICONE COMPOUND00BB6CoMat 08-013C
CoMat 08-013D COLD CURING SILICONE COMPOUNDK6835CoMat 08-013D
CoMat 08-013F COLD CURING SILICONE COMPOUND00BB6CoMat 08-013F
CoMat 08-014A PRIMER, SILICONE ADHESIVE/SEALANT00BB6CoMat 08-014A
CoMat 08-014B PRIMER, SILICONE ADHESIVE/SEALANT00BB6CoMat 08-014B
CoMat 08-014C PRIMER, SILICONE ADHESIVE/SEALANTK7652CoMat 08-014C
CoMat 08-014D PRIMER, SILICONE ADHESIVE/SEALANTK6835CoMat 08-014D
CoMat 08-014E PRIMER, SILICONE ADHESIVE/SEALANT02JVKCoMat 08-014E
CoMat 08-014F PRIMER, SILICONE ADHESIVE/SEALANT02JVKCoMat 08-014F
CoMat 08-032A PRIMER02JVKCoMat 08-032A
CoMat 08-032B PRIMER02JVKCoMat 08-032B

Spares

NONE

Safety Requirements

NONE

Procedure

  1. SUBTASK 70-36-02-360-031 Contents

    Scope

    Safety Precautions

    Introduction

    Index of Adhesives, Sealants and Filling Agents

    Equipment and Consumable Materials Process

    Mixing of Epoxy Resins

    Preparation of Components -

    Aluminum, Titanium, Stainless-Steel and Nickel-Based Parts

    Fibre-Reinforced Composite Parts

    Steel Parts

    Fluorocarbon Viton Rubber Parts

    Silicone Rubber Parts

    Water Break Check

    Inspection

    2. SUBTASK 70-36-02-360-034 Scope

    1. This standard practice gives general information on adhesives, sealants, fillers and potting compounds. It gives specific instructions for the use of some of the products specified in the IAE consumable materials manual (OPCI)(CoMat Manual).

    3. SUBTASK 70-36-02-360-035 Safety Precautions

      WARNING

      IT IS THE RESPONSIBILITY OF THE OPERATOR TO OBTAIN AND OBSERVE THE MANUFACTURER'S MATERIAL SAFETY DATA SHEETS FOR CONSUMABLE MATERIALS. THESE CONTAIN INFORMATION SUCH AS, HAZARDOUS INGREDIENTS, PHYSICAL/CHEMICAL CHARACTERISTICS, FIRE, EXPLOSION, REACTIVITY, HEALTH HAZARD DATA, PRECAUTIONS FOR SAFE HANDLING, USE AND CONTROL MEASURES AND ALSO TO TAKE LOCAL REGULATIONS INTO CONSIDERATION.

      WARNING

      MATERIALS MUST BE PREPARED AND USED IN WELL VENTILATED AREAS.

      WARNING

      DO NOT LET THEM TOUCH YOUR SKIN. WEAR GLOVES AND OVERALLS TO PREVENT UNCURED MATERIALS COMING INTO CONTACT WITH THE SKIN. AT THE END OF WORK, OR IF YOU HAVE RESIN ON YOUR SKIN, WASH THE SKIN THOROUGHLY WITH THE AID OF RESIN REMOVING CREAM.

      WARNING

      YOU MUST NOT EAT, DRINK OR SMOKE AT LOCATIONS WHERE THESE MATERIALS ARE USED.

    1. The health and safety data given in this procedure is for general guidance. Always obey the manufacturer's instructions and package labels.

    4. SUBTASK 70-36-02-360-038 Introduction

      1. There are a number of different type of adhesive/sealant products available. The common ones are:

      1. Epoxy resins.

        Epoxy resins are used extensively throughout the aerospace industry for bonding composite, honeycomb, and metal parts. They are available as one and two part pastes, one part powders, or as supported or unsupported films.

        Epoxy resins harden by chemical reaction at various temperatures depending on type. The chemical type of the hardener will dictate the properties of the material. Cured epoxy resins are generally brittle materials (especially the heat cure grades) with good fluid resistance (especially heat cured grades). As a general rule, the heat cured grades will withstand higher temperatures before degradation than room temperature cured grades. The highest temperature materials will operate continuously at 200 deg C (392 deg F).

      2. Acrylic adhesives.

        Acrylics adhesives and sealants cure rapidly at room temperature (typically in minutes). The resin is applied to one substrate and the hardener is applied to the other. Acrylic materials are tough, have good impact resistance and have good resistance peel. They can be used at operating temperature up to 100 deg C (212 deg F).

      3. Silicone adhesive sealants.

        Silicone rubbers harden by reaction with moisture (from the surface inwards). They are used to bond silicone rubbers and are temperature resistant up to 200 deg C (392 deg F).

      4. Polysulfide adhesive sealants.

        Polysulfides cure by chemical reaction at room temperature. The cure time can be reduced for some types of polysulfide with heat. Polysulfides have good chemical resistance, good adhesion and are tough but have low strength.

      5. Cyanoacrylate adhesives.

        Cyanoacrylates harden through reaction with weak bases (usually moisture). They have a very rapid cure (typically seconds) but have poor resistance to water/ moisture when cured. They have an 80 deg C (176 deg F) maximum operating temperature. They are used as an assembly aid. They will not fill gaps or bond porous surfaces due to low viscosity, although gel grades have been developed for these purposes.

    2. Some adhesive products are 1-part systems, and do not need mixing. Some adhesives are supplied in pre-measured kits such as Sem-kits or blister packs. These offer the advantage of not having to weigh each of the components, but the mixing procedure is just as important as non pre-measured kits. Other products, notably epoxy resins, are supplied as two separate components, which need mixing before use. The manufacturer's data must always be referred to in addition to this Standard Practice and the repair documentation.

    3. Adhesives should be stored in a cool dry environment. The storage temperature depends on the specific type of material. Some can be stored at room temperature while others require refrigeration at 4 deg C (40 deg F) or freezer storage at -18 deg C (0 deg F). Refer to the manufacturers storage instructions for the appropriate storage conditions.

    4. Check the product is within the manufacturer's shelf life. Do not use if the product is outside the manufacturer's shelf life.

    5. Make sure all preparation work is done before the resin is mixed.

  5. SUBTASK 70-36-02-360-032 Index of Adhesives, Sealants and Filling Agents

    WARNING

    TO PREVENT CONTACT WITH YOUR SKIN, WEAR PROTECTIVE GLOVES WHEN YOU MAKE-UP AND USE ADHESIVES.

    Epoxy Resin Adhesives:

    CoMat 08-015 RESIN/CoMat 08-016 HARDENER (Epoxy Resin) with CoMat 08-017 NYLON FLOCK Filled Epoxy Adhesive

    CoMat 08-018 ADHESIVE - Epoxy Paste

    CoMat 08-048 RESIN with CoMat 08-047 HARDENER Epoxy Resin Adhesive

    Acrylic Adhesives:

    Silicone Adhesive Sealants:

    Polysulfide Adhesive Sealants:

    Contact Adhesives:

    CoMat 08-004 ADHESIVE Contact Adhesive

    Fillers:

    CoMat 08-148 FILLER, FAST CURE TWOPACK Filler Fast Cure Two Pack

    Joining Compounds:

    CoMat 04-002 JOINTING COMPOUND ALUM.HIGH TEMP - High Temperature Joining Compound

    6. SUBTASK 70-36-02-360-036 Equipment and Consumable Materials

      CAUTION

      DO NOT USE WAXED OR COATED CONTAINERS. THE COATING MAY DISSOLVE AND CONTAMINATE THE MATERIAL.

      1. Standard Equipment.

        1. The basic consumable materials that are used for adhesive mixing are identified below. Since there is such a large selection of each of these items, only general guidance is given. The user of these materials needs to evaluate the application and determine the appropriate selection.

          NOTE

          Take care to make wood tools are stored in a dry area because wood can absorb moisture.

        1. Spatula.

          Spatulas are needed to transfer the resin and hardener to the mixing container and to mix the resin in the container. Typically a wooden tongue depressor is used. A good practice is to use separate spatulas for each resin component to eliminate cross contamination.

        2. Container.

          A container is needed to contain the resin during measuring and mixing. The recommended containers are translucent High Density Polyethylene (HDPE) with a height to diameter ratio of one. A radius in the bottom of the container helps prevent unmixed resin from being trapped. The translucent sides allow the user to inspect for any unmixed resin. Alternately uncoated paper or clean metal containers may be used.

        3. Shallow Tray.

          A shallow tray may be used when you use large portions of mixed resin to maximize the pot life. The tray should be made of clear HDPE and have a radius in the bottom. Alternatively a metal tray covered in Mylar or Nylon film can be used.

        4. Measuring Scale.

          A calibrated measuring scale is necessary to weigh the resin and hardener components. The scale can be electronic, triple beam or equal arm with a single beam. The accuracy must be better than 1% of the smallest amount to be weighed. For example, if the amount to be weighed is 10 g, then the accuracy of the scale shall be 0.1 g. Spring scales must not be used. A tare feature is useful in minimizing weighing errors; this lets the balance be re-zeroed after the container and each component are added.

      2. Heating Devices.

        Some adhesives can be cured at elevated temperatures. This can be done using infra red heaters, hot air guns, air re-circulatory ovens or heater blankets. If the engine manual or repair scheme does not specify the equipment to use select the appropriate device for access to the repair area and temperature capability. The device used must be calibrated and capable of maintaining the required temperature uniformity at the bond line.

      3. Clamps.

        Many assemblies will need to be clamped in position while the adhesive cures. This can be done using weights, mechanical clamps or tape. The clamping arrangement must not damage the component. Tape must be approved and have the required temperature capability. The clamping feature must not be bonded to the component and must be removed when the adhesive has cured.

        4. Gap Setting.

          Where there is a requirement to set the glue line thickness this can be achieved by use of:

        1. Component design, for example, "pips" on the bonding surface.

        2. Use of Stainless steel wire.

        3. Use of fixtures.

        4. Use of supported adhesive.

    2. Consumable Materials.

    3. Acetone ((CH2)2CO), technical grade

      Acetone ((CH3)2CO), reagent grade

      Distilled or deionized water

      Lint-free cloth

      Joining compound (Aluminum - high temperature)

      Abrasive medium (Aluminum oxide grit 120-220 mesh)

      Abrasive medium (Aluminum oxide grit 140-400 mesh)

      Garnet paper (80-grit)

      Garnet paper (60-grit)

      Surface inspection fluid

      Primer

      Primer (for Silcoset 151, 152, 153 and also RTV 102, 106,112 and 116)

      Epoxy primer (Red)

      Primer

      18/8 Annealed stainless steel wire

      NOTE

      Deleted

    7. SUBTASK 70-36-02-360-037 Mixing of Epoxy Resins

      WARNING

      TO PREVENT CONTACT WITH YOUR SKIN, WEAR PROTECTIVE GLOVES WHEN YOU USE MAKE-UP AND USE ADHESIVES.

      WARNING

      MIXING LARGE QUANTITIES OF EPOXY RESINS OR FILLERS CAN LEAD TO A DANGEROUS HEAT BUILD UP. NEVER MIX MORE THAN THE MANUFACTURER'S RECOMMENDED AMOUNT, OR THE AMOUNT SPECIFIED IN THIS STANDARD PRACTICE.

      CAUTION

      THE RESIN AND HARDENER MUST BE AT ROOM TEMPERATURE BEFORE OPENING THE CONTAINERS. THIS PREVENTS CONDENSATION OF MOISTURE ON THE RESIN AND HARDENER. CLOSE THE CONTAINERS IMMEDIATELY BECAUSE OPEN CONTAINERS PERMITS THE RESIN AND HARDENER TO ABSORB MOISTURE. MOISTURE CAN PREVENT THE CORRECT CURE.

      CAUTION

      SURFACES TO BE BONDED MUST BE FULLY CLEAN. TO PREVENT CONTAMINATION, A PREPARED SURFACES MUST NOT BE TOUCHED BY HAND AFTER IT HAS BEEN CLEANED. BONDING MUST BE DONE IMMEDIATELY AFTER THE SURFACE PREPARATION.

      1. General.

        1. Unless specified differently by the Engine Manual, or this Standard Practice, refer to the manufacturer's data for information on:

        1. Resin/hardener mixing ratio.

        2. Temperature range for application.

        3. Pot life/gel time.

        4. Cure cycle.

      2. Mixing the resin and hardener starts the cure process. The cure process is an exothermic reaction which generates heat. If the environment can reduce the heat created by the curing reaction, then the pot life is relatively long. If the heat is not reduced, the temperature of the mixture increases and this can cause a very short pot-life, and dangerous heat build-up. Consider the pot-life in relation to the resin mass and the wetted area of the mixture. To increase the pot-life after mixing pour the resin into a shallow tray or onto a film. This prevents heat build-up and can maximize the pot-life.

        NOTE

        Check the shelf life of the resin and hardener. Do not use if outside the manufacturer's shelf life.

        NOTE

        Make sure that the mixed quantity can be used before the end of the pot-life (recommended amount 250 g). If large quantities of resin are required store the weighed resin and hardener separately then mix them just before they are needed.

      2. Instructions.

      1. Use separate spatulas for each resin component to eliminate cross contamination of each component. Determine the required amount of resin/hardener to mix.

      2. Weigh the resin in a container large enough for mixing both components. If the resin and hardener are to be mixed immediately weigh the resin and hardener into the same container, if not use separate containers. Do not exceed the mixing ratio tolerances specified by the manufacturer.

      3. Mix the resin and hardener thoroughly with a spatula. Stir slowly to avoid mixing excessive air into the mixture. The resin should be mixed for a minimum of 3 minutes, or until the mixture has a uniform color and texture, whichever takes longer. Make sure that the material on the container walls is totally included in the mixture.

      4. Use the mixed resin immediately after mixing.

    8. SUBTASK 70-36-02-360-010 Prepare Aluminum, Titanium, Stainless-Steel and Nickel-Base Parts

      CAUTION

      MATING SURFACES MUST BE FULLY CLEAN. PREPARED SURFACES MUST NOT BE TOUCHED BY HAND OR OTHERWISE CONTAMINATED.

      CAUTION

      BONDING MUST BE CARRIED OUT WITHIN 8 HOURS OF PREPARATION.

    1. Degrease the contact surfaces by SPM TASK 70-11-26-300-503 or SPM TASK 70-11-03-300-503.

    2. Dry abrasive blast with CoMat 05-003 ABRASIVE MEDIUM ALUMINUM OXIDE, 120/220 GRADE at approximately 20 psi (140 kPa). Refer to SPM TASK 70-12-02-120-501. Alternatively, hand abrade with abrasive paper (60 - 180 grit Aluminum Oxide, Silicon Carbide, or Garnet paper is permitted).

    3. Degrease the contact surfaces by SPM TASK 70-11-26-300-503 or SPM TASK 70-11-03-300-503.

    4. Aluminum parts shall be chromate conversion coated by TASK 70-38-02-300-503.

    5. Check for cleanliness of the surface with a water-break test, refer to Step.

    9. SUBTASK 70-36-02-360-011 Prepare Fibre-Reinforced Composite Parts

      CAUTION

      MATING SURFACES MUST BE FULLY CLEAN. PREPARED SURFACES MUST NOT BE TOUCHED BY HAND OR OTHERWISE CONTAMINATED.

      CAUTION

      BONDING MUST BE CARRIED OUT WITHIN 8 HOURS OF PREPARATION.

    1. Degrease the contact surfaces by SPM TASK 70-11-26-300-503.

    2. Hand abrade with abrasive paper (60 - 180 grit Aluminum Oxide, Silicon Carbide, or Garnet paper is permitted).

    3. Degrease the contact surfaces by SPM TASK 70-11-26-300-503.

    4. Check for cleanliness with a water-break test, refer to Step.

    10. SUBTASK 70-36-02-360-012 Prepare Steel Parts (Steel Alloys Other Than Stainless Steel)

      CAUTION

      MATING SURFACES MUST BE FULLY CLEAN. PREPARED SURFACES MUST NOT BE TOUCHED BY HAND OR OTHERWISE CONTAMINATED.

      CAUTION

      BONDING MUST BE CARRIED OUT WITHIN 8 HOURS OF PREPARATION.

    1. Degrease the contact surfaces by SPM TASK 70-11-26-300-503 or SPM TASK 70-11-03-300-503.

    2. Dry abrasive blast with CoMat 05-003 ABRASIVE MEDIUM ALUMINUM OXIDE, 120/220 GRADE at approximately 20 psi (140 kPa). Refer to SPM TASK 70-12-02-120-501. Alternatively, hand abrade with abrasive paper (60 - 180 grit Aluminum Oxide, Silicon Carbide, or Garnet paper is permitted).

    3. Degrease the contact surfaces by SPM TASK 70-11-26-300-503 or SPM TASK 70-11-03-300-503.

      NOTE

      The surface break test is not necessary.

    4. Make sure that the mating surfaces are clean.

    11. SUBTASK 70-36-02-360-013 Prepare Fluorocarbon Viton Rubber Parts

      CAUTION

      MATING SURFACES MUST BE FULLY CLEAN. PREPARED SURFACES MUST NOT BE TOUCHED BY HAND OR OTHERWISE CONTAMINATED.

      CAUTION

      BONDING MUST BE CARRIED OUT WITHIN 8 HOURS OF PREPARATION.

    12. SUBTASK 70-36-02-360-014 Prepare Silicone Rubber Parts

      CAUTION

      MATING SURFACES MUST BE FULLY CLEAN. PREPARED SURFACES MUST NOT BE TOUCHED BY HAND OR OTHERWISE CONTAMINATED.

      CAUTION

      BONDING MUST BE CARRIED OUT WITHIN 8 HOURS OF PREPARATION.

    2. Hand abrade with abrasive paper (60 - 180 grit Aluminum Oxide, Silicon Carbide, or Garnet paper is permitted).

    13. SUBTASK 70-36-02-360-044 Water Break Check

    1. With a clean soft brush, quickly apply a uniform layer of clean CoMat 01-201 DISTILLED, DEIONIZED, DEMINERALIZED, OR REVERSE OSMOSIS (RO) WATER to the mating surface.

    2. Immediately, look to see if the water layer has a break in the continuity of the coverage of the surface.

    3. If a break in continuity occurs in less than 30 seconds, clean the surface again. Do the water break test. Repeat the cleaning and water break test steps until a continuous water layer is seen.

    4. Remove the water with clean CoMat 01-031 ACETONE (CH3)2CO, or CoMat 01-060 ACETONE (CH3)2CO and let the surface dry.

    14. SUBTASK 70-36-02-360-045 Inspection

      NOTE

      Repair schemes may call for additional inspection requirements.

      1. Visual inspect all bonds at x1 magnification.

      1. The adhesive visible must be visible along the entire bond line.

      2. Delamination or cracking within the adhesive or the substrate material is not acceptable.

      3. Failure of the bond at the adhesive to substrate interface is not acceptable.

    2. Unsatisfactory adhesive bonds shall be repaired or replaced.

    15. SUBTASK 70-36-02-360-001 Make up of the Filled Grade Adhesive, CoMat 08-005

      NOTE

      1. Deterioration of part B will occur if it becomes moist. Immediately after use close the cover to seal the container.

      2. When mixed the life of the adhesive is approximately 48 hours, at 68 deg F (20 deg C). This can be extended to four weeks, if the mixed adhesive is kept at 32 deg F (0 deg C).

    1. Part A (Filled grade) 100 parts by weight.

      Part B (Curing agent) 64 parts by weight.

    2. For application and cure, refer to Step.

    16. SUBTASK 70-36-02-360-016 Apply and Cure the Filled Grade Adhesive, CoMat 08-005

    1. For make-up, refer to Step.

    2. Apply a thin layer of CoMat 08-005 HEAT CURING EPOXIDE RESINADHESIVE, to each of the mating surfaces.

    3. Assemble the mating surfaces then clamp the parts to apply a pressure.

    4. Use an hot air oven to heat the assembly at 347 to 365 deg F (175 to 185 deg C) for two hours.

    5. Remove the part from the oven. Let the temperature of the part reduce to the ambient temperature and remove the clamp from the assembly.

    17. SUBTASK 70-36-02-360-002 Deleted

    1. This subtask is deleted because CoMat 08-007 BONDING ADHESIVE is no longer available.

  18. SUBTASK 70-36-02-360-003 Deleted

    19. SUBTASK 70-36-02-360-004 Make up of the Two-Part Low Temperature Curing Sealant/Adhesive, CoMat 08-015/CoMat 08-016

      NOTE

      The two parts must be mixed to make a smooth cream color paste.

    1. The adhesive is made up from two parts:

      CoMat 08-015 RESIN 70 parts by weight.

      CoMat 08-016 HARDENER 30 parts by weight.

    2. For application and cure, refer to Step.

    20. SUBTASK 70-36-02-360-021 Apply and Cure the Two-Part Low Temperature Curing Sealant/Adhesive, CoMat 08-015/CoMat 08-016

    1. For make-up, refer to Step.

    2. Use a spatula or a small trowel to apply the adhesive to each of the mating surfaces. Alternatively, when used as a seal, apply the adhesive with a syringe.

    3. Assemble the mating surfaces and apply a pressure. Cure the adhesive at 203 to 221 deg F (95 to 105 deg C) for one hour, or at 149 to 167 deg F (65 to 75 deg C) or 3 hours.

    21. SUBTASK 70-36-02-360-005 Make up of the Nylon Flock Filled Low Temperature Curing Sealant/Adhesive, CoMat 08-015/CoMat 08-016 with CoMat 08-017

      NOTE

      The three parts must be mixed to make a smooth cream color paste. The CoMat 08-017 NYLON FLOCK must be uniformly spread throughout the mixture.

    1. The adhesive is made up from three parts:

      CoMat 08-015 RESIN 100 parts by weight.

      CoMat 08-016 HARDENER 43 parts by weight.

      CoMat 08-017 NYLON FLOCK 10 parts by weight.

    2. For application and cure, refer to Step.

    22. SUBTASK 70-36-02-360-022 Apply and Cure the Nylon Flock Filled Low Temperature Curing Sealant/Adhesive, CoMat 08-015/CoMat 08-016 with CoMat 08-017

    1. For make-up, refer to Step.

    2. Use a spatula or a small trowel to apply the adhesive to each of the mating surfaces. Alternatively, when used as a seal, apply the adhesive with a syringe.

    3. Assemble the mating surfaces and apply a pressure. Cure the adhesive at 203 to 221 deg F (95 to 105 deg C) for one hour, or at 149 to 167 deg F (65 to 75 deg C) or 3 hours.

    23. SUBTASK 70-36-02-360-006 Make up of the Epoxy Adhesive, CoMat 08-021

    1. CoMat 08-021 EPOXY PASTE ADHESIVE is a two-part, general use, epoxy-resin based adhesive, which can be used at temperatures up to 248 deg F (120 deg C). It can also be used as a liquid shim.

    2. Part A (Gray paste) must be mixed in the container, before it is weighed out; part B (Amber liquid) is used as supplied.

      NOTE

      When mixed, the pot-life of the adhesive at 72 deg F (22 deg C) is approximately one hour.

    3. Weigh out 100 parts of Part A (the gray paste) and 33 parts of Part B (the amber liquid). Mix fully the two parts.

    4. For application and cure, refer to Step.

    24. SUBTASK 70-36-02-360-025 Apply and Cure the Epoxy Adhesive, CoMat 08-021

    2. Use a spatula or a pallet knife and a comb to apply the adhesive to each of the mating surfaces. Apply as a layer 0.005 to 0.024 inch (0.13 to 0.61 mm) thick.

    3. For the best results apply a thin layer of the adhesive; but a thickness of 0.040 inch (1.02 mm) can give satisfactory results.

      NOTE

      1. The minimum cure time is one hour.

      2. The adhesive will not cure at a temperature of less than 54 deg F (12 deg C).

      3. When the temperature is increased to reduce the cure time, the glue line temperature must be monitored with a thermocouple, or other device.

    4. Cure the adhesive by one of these combinations of time and temperature:

      1 hour at 140 deg F or 60 deg C.

      2 hours at 113 deg F or 45 deg C.

      4 hours at 95 deg F or 35 deg C.

      8 hours at 86 deg F or 30 deg C.

      16 hours at 77 deg F or 25 deg C.

      24 hours at 72 deg F or 22 deg C.

      40 hours at 68 deg F or 20 deg C.

      96 hours at 59 deg F or 15 deg C.

      168 hours at 54 deg F or 12 deg C.

    25. SUBTASK 70-36-02-360-007 Make up of the Two-Pack Blue Filler, CoMat 08-006

      NOTE

      If the area to be repaired is to a small, CoMat 08-148 FILLER, FAST CURE TWOPACK fast cure blue filler can be used in stead of CoMat 08-006 FILLER, TWO PACK blue filler (refer to Step).

    1. CoMat 08-006 FILLER, TWO PACK is a two-part, low density, filler compound. Part A is a thick white paste and Part B is a thick blue paste.

      NOTE

      When mixed the pot-life of the filler at 72 deg F (22 deg C) is approximately one hour.

    2. Weigh out 100 parts of Part B (blue paste) and 94 parts of Part A (white paste). Mix the two parts, by a folding action (kneading), until the paste is a uniform blue color.

    3. For application and cure, refer to Step.

    26. SUBTASK 70-36-02-360-026 Apply and Cure the Two-Pack Blue Filler, CoMat 08-006

    2. Use a spatula, pallet knife, small trowel or pressure gun to apply the filler.

      NOTE

      Do not use excessive amounts of water, because it will cause the filler to become less rigid (plasticize).

    3. If necessary, to get a smooth finish, apply a small quantity of cold water to the tool to make it moist.

    4. When the filler starts to cure (when it starts to feel hard), remove the excess filler. Use the tool blade for a burnishing effect.

      NOTE

      1. The minimum cure time is 30 minutes.

      2. The filler will not cure at a temperature of less than 54 deg F (12 deg C).

      3. The maximum temperature which can be used to cure the filler is 302 deg F (150 deg C). Surface scorching and an exothermic heat reaction can occur if a temperature greater than this is used.

      4. If necessary, manually remove all surface scorching.

    5. Cure the filler by one of these time and temperature combinations:

      0.5 hour at 212 deg F or 100 deg C.

      1 hour at 140 deg F or 60 deg C.

      2 hours at 113 deg F or 45 deg C.

      4 hours at 95 deg F or 35 deg C.

      8 hours at 86 deg F or 30 deg C.

      16 hours at 77 deg F or 25 deg C.

      24 hours at 72 deg F or 22 deg C.

      36 hours at 68 deg F or 20 deg C.

      72 hours at 59 deg F or 15 deg C.

      96 hours at 54 deg F or 12 deg C.

    27. SUBTASK 70-36-02-360-008 Make up of the Green Filler, CoMat 08-023

    1. CoMat 08-023 FILLER is a two-part, low density, filler compound; Part A is a thick blue paste and Part B is a thick yellow paste.

      NOTE

      When mixed the pot-life of the filler at 72 deg F (22 deg C) is approximately one hour.

    2. Weigh out one part of Part A (the blue paste) and one part of Part B (the yellow paste). Mix the two parts, by a folding action (kneading), until the paste is a uniform green color.

    3. For application and cure, refer to Step.

    28. SUBTASK 70-36-02-360-028 Apply and Cure the Green Filler, CoMat 08-023

    1. Make up the CoMat 08-023 FILLER, as specified in SUBTASK 70-36-02-360-008.

    2. Use a spatula, pallet knife, small trowel or pressure gun to apply the filler.

      NOTE

      Do not use excessive amounts of water, because it will cause the filler to become less rigid (plasticize).

    3. If necessary, to get a smooth finish, apply a small quantity of cold water to the tool to make it moist.

    4. When the filler starts to cure (when it starts to feel hard), remove the excess filler. Use the tool blade for a burnishing effect.

      NOTE

      1. The minimum cure time is 30 minutes.

      2. The filler will not cure at a temperature of less than 54 deg F (12 deg C).

      3. The maximum temperature which can be applied to the filler is 302 deg F (150 deg C). Surface scorching and an exothermic heat reaction can occur if more than this temperature is used.

      4. If necessary, manually remove all surface scorching.

    5. Cure the filler by one of these time and temperature combinations:

      0.5 hour at 212 deg F or 100 deg C.

      1 hour at 140 deg F or 60 deg C.

      2 hours at 113 deg F or 45 deg C.

      4 hours at 95 deg F or 35 deg C.

      8 hours at 86 deg F or 30 deg C.

      16 hours at 77 deg F or 25 deg C.

      24 hours at 72 deg F or 22 deg C.

      36 hours at 68 deg F or 20 deg C.

      72 hours at 59 deg F or 15 deg C.

      96 hours at 54 deg F or 12 deg C.

    29. SUBTASK 70-36-02-360-029 Make up of Fast Cure Two-Pack Fast Cure Blue Filler, CoMat 08-148

    1. CoMat 08-148 FILLER, FAST CURE TWOPACK filler, fast cure, is a two-part, low density, filler compound; Part A is a thick white paste and Part B is a thick blue paste.

      NOTE

      When mixed the pot-life of the filler at 72 deg F (22 deg C) is approximately 5 minutes. Do not mix any more than can be used within the pot life of the filler.

    2. Weigh out 100 parts of Part B (the blue paste) and 100 parts of Part A (the white paste). Mix the two parts, by a folding action (kneading), until the paste is a uniform blue color.

    3. For application and cure, refer to Step.

    30. SUBTASK 70-36-02-360-030 Apply and Cure Two-Pack Fast Cure Blue Filler

    1. Make up the CoMat 08-148 FILLER, FAST CURE TWOPACK filler, fast cure as specified in Step.

    2. Use a spatula, pallet knife, small trowel, or pressure gun to apply the filler.

      NOTE

      Do not use excessive amounts of water, because it will cause the filler to become less rigid (plasticize).

    3. If necessary, to get a smooth finish, apply a small quantity of cold water to the tool to make it moist.

    4. When the filler starts to cure (when it starts to feel hard), remove the excess filler. Use the tool blade for a burnishing effect.

    5. Cure the filler at ambient temperature (typically, 73 deg F (23 deg C)) for 2 hours.

    31. SUBTASK 70-36-02-360-046 Make up, Application and Cure of Two-Part Epoxy Adhesive, CoMat 08-048 and CoMat 08-047, Resin and Hardener Combination

    1. This adhesive is a two-part epoxy made-up of either CoMat 08-048 RESIN high viscosity epoxy resin liquid and CoMat 08-047 HARDENER low viscosity liquid hardener.

      2. Make up.

        NOTE

        Before mixing the temperature of the resin and hardener should be approximately 72 deg F (25 deg C) . CoMat 08-048 RESIN can become viscous at low temperatures. The viscosity can be reduced by warming the CoMat 08-048 RESIN to 30 deg C before to mixing.

      1. Weigh out 100 parts of CoMat 08-048 RESIN and 8-10 parts of CoMat 08-047 HARDENER. Mix until a uniform mixture is obtained, or for 3 minutes, whichever is the longer time.

      2. The working life of a 500 g mix is approximately 15-20 minutes at 77 deg F (25 deg C). Do not mix more than 500 g as dangerous heat build up can occur. Mixing smaller quantities will minimize the heat build up.

      3. Mix to the instruction in Step.

      3. Application.

      1. For bonding applications, apply the adhesive to the surfaces with a spatula or palette knife and spread with a comb to make a layer 0.005 to 0.024 inch (0.13 to 0.61 mm) thick.

      2. For use with a wet-lay up repair, refer to the instructions given in the repair scheme.

        NOTE

        1. Thin sections will require heating to above 25 deg C (77 deg F) to cure.

        2. When cure times are accelerated by the application of heat, the temperature at the bond line must be monitored by thermocouples or another suitable method.

    4. Cure the adhesive for 24 hours at 77 deg F (25 deg C). Alternatively, cure the adhesive for 3 hours at 140 deg F (60 deg C), or 20 minutes at 212 deg F (100 deg C).

    32. SUBTASK 70-36-02-360-048 Make up, Application and Cure of Epoxy Paste Adhesive, CoMat 08-050

    1. CoMat 08-050 EPOXY PASTE ADHESIVE is a low viscosity two-part epoxy resin particularly suited to wet lay-up repairs. It is made-up of:

      Part A - Unmodified liquid epoxy resin, yellow viscous liquid.

      Part B - Low viscosity purple liquid.

      2. Make up.

        NOTE

        Do not mix more than 500 g as dangerous heat build up can occur. Mixing smaller quantities will minimize the heat build up.

      1. Weigh out 100 parts of Part A and 12 parts of Part B. The temperature of the resin and hardener should be approximately 77 deg F (25 deg C). Mix until a uniform mixture is obtained, or for 3 minutes, whichever is the longer time.

      2. The working life of a 500 g mix is approximately 15-20 minutes at 72 deg F (22 deg C).

      3. Application and Cure.

      1. Apply the adhesive to the surfaces with a spatula or palette knife and spread with a comb to make a layer 0.005 to 0.024 inch (0.13 to 0.61 mm) thick.

      2. Cure the adhesive for 220 minutes at 200 deg F (93 deg C). The increase the temperature (ramp-up rate) shall not exceed 5 deg F (3 deg C) maximum per minute. Alternatively, when specified by the Engine Manual, cure at 248 deg F (120 deg C) for 60 minutes. The temperature at the bond line must be monitored by thermocouples or another suitable method.

    33. SUBTASK 70-36-02-360-049 Application and Curing of Epoxy Film Adhesive, CoMat 08-025

    1. CoMat 08-025 HEAT CURING FILM ADHESIVE is a lightweight film adhesive which has very high strength metal to metal and core to skin bonds. It is based on a filled, modified epoxy resin with a nominal thickness of 0,23 mm (0.009 inch) and a standard weight of 305 g/sq.m. and is suitable for use at operating temperatures up to 302 deg F (150 deg C). CoMat 08-025 HEAT CURING FILM ADHESIVE is always used with CoMat 08-020 EPOXY PRIMER,RED. CoMat 08-020 EPOXY PRIMER,RED primer is a violet, single component resin solution.

      A glue line thickness of 0.002 to 0.004 inch (0.05 to 0.1 mm) should be produced after curing at 338 to 359 deg F (170 to 180 deg C).

      2. Prepare the Surface.

      1. Apply the CoMat 08-020 EPOXY PRIMER,RED primer, by brush or spray, to make a uniform layer up to 0.0004 inch (0,010 mm ) thick.

      2. Let the primer dry for 1 hour at 64 to 77 deg F (18 to 25 deg C), or alternatively dry for 20 minutes at 149 to 167 deg F (65 to 75 deg C).

      3. Apply Film Adhesive.

      1. Cut the film adhesive to shape before the protective covers are removed.

        2. Remove the release paper and put the CoMat 08-025 HEAT CURING FILM ADHESIVE onto the primed surfaces. Where joints in the film adhesive are necessary, take care to ensure that the two films form a good butt joint.

        1. A warm air jet or iron with a temperature not exceeding 140 deg F (60 deg C) can be used to tack the film into position. If you do this, the polyethylene film should be peeled back and the heat source applied through the release paper. The heat source must not be allowed to touch the polyethylene.

        2. A roller can be used to consolidate the adhesive and remove air pockets.

        3. If it is not possible to make the correct fit between honeycomb and adherent with one layer of film adhesive, more than one layer may be used.

        1. If the gap is between 0.005 and 0.017 inch (0.150 and 0.457 mm) and held in the horizontal plane when the film is cured, up to three layers of film adhesive can be used.

        2. If the gap is in the vertical plane when the film is cured and is not greater than 0.012 inch (0.3 mm), two layers of film adhesive can be used.

      4. Immediately before final assembly, remove the polyethylene backing film.

      4. Cure the film adhesive.

        1. Metal to metal bonding.

        1. To cure the CoMat 08-025 HEAT CURING FILM ADHESIVE, heat the components to 347 to 356 deg F 170 to 180 deg C) with a pressure of 46 to 60 p.s.i. (310 to 414 kPa). Keep at this temperature and pressure for 1 hour. Do not remove the bonding pressure until the glue-line temperature has reduced to less than 302 deg F (150 deg C).

        2. Core to skin bonding.

        1. Heat the components to 347 to 386 deg F (170 to 180 deg C) with the pressure shown in Figure. Keep at this temperature and pressure for one hour. Do not remove the bonding pressure until the glue-line temperature has reduced to less than 302 deg F (150 deg C).

    34. SUBTASK 70-36-02-360-050 Application and Cure of Epoxy Film Adhesive, CoMat 08-079

    1. CoMat 08-079 HEAT CURING FILM ADHESIVE is a lightweight film adhesive, suitable for both laminated and sandwich construction for continuous use at operating temperatures up to 356 deg F (180 deg C). The material should have a standard weight of 380 g/sq.m. and have a glue line thickness of 0.004 to 0.006 inch (0.10 to 0.15 mm) after curing.

      After curing at 338 to 359 deg F (170 to 180 deg C) a glue line thickness of 0.002 to 0.004 inch (0.05 to 0.1 mm) should be produced.

      2. Prepare the Surface.

      1. Apply CoMat 08-020 EPOXY PRIMER,RED to make a uniform coat up to 0.0004 inch (0.010 mm) thick.

      2. Let the CoMat 08-020 EPOXY PRIMER,RED epoxy primer dry in air for 1 hour at ambient temperature, or dry for 20 minutes at 158 deg F (70 deg C).

      3. Apply the Film Adhesive.

      1. Cut the film adhesive to shape before the protective covers are removed.

      2. Remove the film adhesive release paper and apply the film adhesive to the surface to be bonded. Where joints in the adhesive are necessary, care should be taken to ensure that the two films form a good butt joint. A roller may be used to consolidate the adhesive and remove air pockets.

      3. Immediately before final assembly remove the polyethylene backing film.

      4. Assemble the joint and secure with a clamp.

      4. If it is not possible to make the correct fit between honeycomb and adherent with one layer of film adhesive, more than one layer may be used.

      1. If the gap is between 0.005 and 0.017 inch (0.150 and 0.457 mm) and held in the horizontal plane when the film is cured, up to three layers of film adhesive can be used.

      2. If the gap is in the vertical plane when the film is cured and is not greater than 0.012 inch (0.3 mm), two layers of film adhesive can be used.

      5. Cure the film adhesive.

        1. Metal to metal bonding.

        1. To cure the CoMat 08-079 HEAT CURING FILM ADHESIVE, heat the components to 347 to 356 deg F (170 to 180 deg C) with a pressure of 46 to 60 p.s.i. (310 to 414 kPa). Keep at this temperature and pressure for 1 hour. Do not remove the bonding pressure until the glue-line temperature has reduced to less than 302 deg F (150 deg C).

        2. Core to skin bonding.

        1. To cure the CoMat 08-079 HEAT CURING FILM ADHESIVE, heat the components to 347 to 386 deg F (170 to 180 deg C) with the pressure shown in Fig. 70-00-00-860-707-001. Keep at this temperature and pressure for one hour. Do not remove the bonding pressure until the glue-line temperature has reduced to less than 302 deg F (150 deg C).

    35. SUBTASK 70-36-02-360-051 The Application and Cure of Toughened Acrylic Adhesive, CoMat 08-114.

      1. CoMat 08-114 TOUGHENED ACRYLIC ADHESIVE+INITIATOR is a two-part cold curing acrylic paste adhesive. The optimum glue line thickness for this adhesive is less than 0.15 mm but glue lines of up to 1.0 mm can be used. For bonds up to 0.2 mm thick use the single side application, for bonds over 0.2 mm use a double sided application.

        1. Single sided application.

        1. Spread the initiator sparingly to one surface. The initiator may be brushed on, wiped on or applied with an applicator.

        2. Apply the adhesive as a bead on the second surface. Do not spread it.

        3. Assemble the joint and hold or clamp in place until the handling strength is achieved.

        2. Double sided application.

        1. Spread the initiator on both surfaces.

        2. Apply the adhesive as a bead to one surface (on top of the initiator).

        3. Assemble the joint and hold or clamp in place until the handling strength is achieved. As soon as the adhesive contacts the initiator it will begin to cure so the joint must be assembled immediately.

    2. Cure the CoMat 08-114 TOUGHENED ACRYLIC ADHESIVE+INITIATOR at ambient temperature (77 deg F (25 deg C)) for 24 hours. The bond strength is sufficient to permit the part to be handled after 5 minutes and has 80% of the full bond strength after 3 hours. Thicker bonds will take longer to cure. The handling time will be increased if the temperature is reduced below 77 deg F (25 deg C). For example, at 36 deg F (2 deg C) the time necessary before the part can be handled increases to approximately 24 minutes .

    36. SUBTASK 70-36-02-360-052 The Application and Cure of CoMat 08-004 Adhesive (Light Strength Rubber Adhesive)

      1. CoMat 08-004 ADHESIVE is a single-part, heat curing, solvent-borne adhesive for non-structural applications.

      1. Apply a thin film of CoMat 08-004 ADHESIVE by brushing to contact surfaces. Let the CoMat 08-004 ADHESIVE dry in air for 10 minutes followed by 45 minutes at 127 to 140 deg F (50 to 60 deg C).

      2. Touch the two surfaces together and clamp together with pressure of 172 to 344 kPa (25 to 50 p.s.i.).

      3. To cure the adhesive, heat the assembly in a hot air oven for either: 1 hour at 293 to 311 deg F (145 to 155 deg C), or 4 hours at 203 to 221 deg F (95 to 105 deg C).

    37. SUBTASK 70-36-02-360-053 Bonding Adhesive Bostik 2221, CoMat 08-007

    1. Deleted, product no longer available.

    38. SUBTASK 70-36-02-360-054 Application and Cure of Cold Curing High Strength Silicone Rubber, CoMat 08-036

      1. CoMat 08-036 SILICONE RUBBER COMPOUND is a two-part silicone rubber for use at a continuous operating temperatures up to 437 deg F (225 deg C) with occasional peaks up to 482 deg F (250 deg C). Part A is a beige base and Part B is a green liquid curing agent.

        1. Preparation.

        1. Mix fully the base material (Part A) before it is weighed.

        2. Weigh 10 parts of base material (Part A) and 1 part curing agent (Part B) into a suitable container and mix fully.

        3. Remove air from the mixture when specified in the Engine Manual or Repair Scheme. Put the mixture in a vacuum of 29 mm of mercury (3.8 kPa) for 10 to 15 minutes.

        4. The mixed CoMat 08-036 SILICONE RUBBER COMPOUND cold curing high strength silicone rubber has a pot life of approximately 2.5 hours at 59 to 77 deg F (15 to 25 deg C).

    2. Apply a thin coat of CoMat 08-080 PRIMER to the prepared surfaces and let it dry in air for 1 hour. The primer must be applied to the prepared surfaces as soon as possible after preparation. If permitted by Engine Manual, the application of the primer can be omitted.

    3. Apply the CoMat 08-036 SILICONE RUBBER COMPOUND to the mating surfaces as specified in the Engine Manual or Repair Scheme. Use an injection tool or spatula.

    4. Cure the CoMat 08-036 SILICONE RUBBER COMPOUND for 24 hours at 59 to 77 deg F (15 to 22 deg C), or 2 hours at 115 to 126 deg F (49 to 52 deg C), unless specified differently in the Engine Manual.

    5. Remove excess with a sharp knife.

    39. SUBTASK 70-36-02-360-055 Make up, Application and Cure of Two-Part Polysulfide, CoMat 08-142

    1. This product is a two-part polysulfide rubber compound and is suitable for brush application. The product may be supplied in two separate containers, in Sem-kit form or as a pre-mixed frozen product.

    2. Mix the CoMat 08-142 POLYSULPHIDE COMPOUND polysulfide compound in accordance with manufacturers instructions.

    3. Apply the CoMat 08-142 POLYSULPHIDE COMPOUND polysulfide compound by injection, and/or spread with a spatula or comb. Minimum application life is 2 hours at 77 deg F (25 deg C) and 50% Relative Humidity. The maximum tack free time is 36 hours at 77 deg F (25 deg C) and 50% Relative Humidity.

      NOTE

      Lower humidity and temperature will increase the cure time.

    4. Cure the adhesive for 48 hours at 77 deg F (25 deg C) and 50% Relative Humidity, or alternatively, for 8 hours at 122 to 149 deg F (50 to 65 deg C). Do not cure at a temperature greater than 149 deg F (65 deg C).

      When cure times are accelerated by the application of heat, the temperature at the bond line must be monitored by thermocouples or another suitable method.

    40. SUBTASK 70-36-02-360-056 Two-Part Brushable Polysulfide, CoMat 08-125

    1. CoMat 08-125 SEALANT, POLYSULPHIDE is a two-part dichromate cured polysulfide rubber compound, which contains quantities of soluble metal chromate(s) for added corrosion protection. The product may be supplied in two separate containers. The mixed compound is suitable for injection or spatula application. The mixed compound has an application life of 30 minutes at 77 deg F (25 deg C) and 50% Relative Humidity and a maximum tack free time of 10 hours at 77 deg F (25 deg C) and 50% Relative Humidity.

    2. Mix in accordance with manufacturers instructions, a typical Part A to Part B ratio is 13.3:100.

    3. Apply the CoMat 08-125 SEALANT, POLYSULPHIDE to the surface by injection, and/or spread with a spatula or comb.

      NOTE

      Lower humidity and temperature will increase the cure time.

    4. Cure the adhesive for 30 hours at 77 deg F (25 deg C) and 50% Relative Humidity.

    41. SUBTASK 70-36-02-360-057 Two-Part Polysulfide, CoMat 08-141

    1. CoMat 08-141 SEALANT - TWO PART POLYSULPHIDE 2-part is a two-part manganese dioxide cured, corrosion inhibiting, polysulfide rubber compound. The product may be supplied as a Sem-kit, or in two separate containers. The mixed compound is suitable for injection or spatula application.

    2. Mix in accordance with manufacturer's instructions, a typical ratio of Part A and B is 17:1.

    3. Apply the CoMat 08-141 SEALANT - TWO PART POLYSULPHIDE 2-part to the surface by injection, and/or spread with a spatula or comb. The application life is 30 minutes at 77 deg F (25 deg C) and 50% Relative Humidity, and the maximum tack free time is 16 hours at 77 deg F (25 deg C) and 50% Relative Humidity.

      NOTE

      Lower humidity and temperature will increase the cure time.

    4. Cure the CoMat 08-141 SEALANT - TWO PART POLYSULPHIDE 2-part for 30 hours at 77 deg F (25 deg C) and 50% Relative Humidity.

    42. SUBTASK 70-36-02-360-058 Make up, Application and Cure of Two-Part Polysulfide, CoMat 08-146

    1. CoMat 08-146 POLYSULPHIDE SEALANT is a two-part dichromate cured polysulfide rubber compound, which contains quantities of soluble metal chromate(s) for added corrosion protection. The product may be supplied in two separate containers, in Sem-kit form, or as a pre-mixed, frozen product. The mixed compound is suitable for injection or spatula application.

    2. Mix the CoMat 08-146 POLYSULPHIDE SEALANT in accordance with manufacturer's instructions.

    3. Apply the CoMat 08-146 POLYSULPHIDE SEALANT to the surface by injection, and/or spread with a spatula or comb. The minimum application life is 2 hours at 77 deg F (25 deg C) and 50% Relative Humidity, and the maximum tack free time is 18 hours at 77 deg F (25 deg C) and 50% Relative Humidity.

      NOTE

      Lower humidity and temperature will increase the cure time.

    4. Cure the CoMat 08-146 POLYSULPHIDE SEALANT for 48 hours at 77 deg F (25 deg C) and 50% Relative Humidity.

    43. SUBTASK 70-36-02-360-009 Aluminum - High Temperature Joining Compound, CoMat 04-002

    1. CoMat 04-002 JOINTING COMPOUND ALUM.HIGH TEMP is an aluminum filler compound used to fill the space between the blade roots and the high pressure compressor disc serrations.

    2. Degrease the surface. Refer to SPM TASK 70-11-26-300-503.

    3. Mix fully the joining compound before it is applied.

      NOTE

      The joining compound will quickly dry out if the container is not fully closed after use.

    4. Apply one layer of the joining compound by brush to each mating surface.

    5. Let the joining compound dry for 10 minutes before the joint is assembled.

  44. SUBTASK 70-36-02-360-015 Deleted - Was CoMat 08-004

  45. SUBTASK 70-36-02-360-017 Deleted - Was CoMat 08-009

  46. SUBTASK 70-36-02-360-018 Deleted

    47. SUBTASK 70-36-02-360-019 Apply and Cure the Heat Curing Film Adhesive, CoMat 08-010

    1. CoMat 08-010 HEAT CURING FILM ADHESIVE with very high strength metal to metal and core to skin bonds. The film adhesive has a filled epoxy resin base and is always used with CoMat 08-011 PRIMER (a violet colored, single-component, resin solution). It can be used at temperatures up to 248 deg F (120 deg C). CoMat 08-010 HEAT CURING FILM ADHESIVE has a thickness of 0.009 inch (0.23 mm) and a weight of 305 g/m2. If cured at 338 to 356 deg F (170 to 180 deg C) the glue line thickness should be 0.002 to 0.004 inch (0.05 to 0.10 mm).

    2. Apply a uniform layer of CoMat 08-011 PRIMER, by brush or spray, to a maximum thickness of 0.0004 inch (0.010 mm).

    3. Dry the CoMat 08-011 PRIMER for 1 hour at 64 to 77 deg F (18 to 25 deg C). Alternatively, dry the CoMat 08-011 PRIMER at 149 to 167 deg F (65 to 75 deg C) for 20 minutes.

      NOTE

      A roller can be used to apply the film adhesive and remove the air bubbles. A warm air blower or an iron, at a maximum temperature of 140 deg F (60 deg C), can be used to hold the film adhesive in position. The polyethylene backing film can then be removed and the heat source applied through the release paper; but the heat source must not touch the polyethylene.

    4. Cut the CoMat 08-010 HEAT CURING FILM ADHESIVE to shape, before the protective covers are removed. Remove the release paper, then apply to the primed mating surfaces. Where joints in the film adhesive are necessary, make sure that the two parts touch.

    5. Immediately before the parts are assembled, remove the polyethylene backing film.

      6. If it is not possible to make the correct fit between honeycomb and the part to be attached with one layer of film adhesive, more than one layer may be used.

      1. If the gap is between 0.005 and 0.017 inch (0.150 and 0.457 mm) and held in the horizontal plane when the film is cured, up to three layers of film adhesive can be used.

      2. If the gap is in the vertical plane when the film is cured and not greater than 0.012 inch (0.3 mm), two layers of film adhesive can be used.

      1. Cure metal to metal joints at 347 to 356 deg F (175 to 180 deg C) for one hour with a pressure of 46 to 60 psi (310 to 414 kPa) applied. Do not release the pressure until the glue-line temperature has reduced to 194 deg F (90 deg C).

      2. Cure core to skin joints at 347 to 356 deg F (175 to 180 deg C) for one hour with a pressure as specified in Figure. Do not release the pressure until the glue-line temperature has reduced to 194 deg F (90 deg C).

    48. SUBTASK 70-36-02-360-020 Apply and Cure the Cold Curing Silicone Rubber Compounds, CoMat 08-012 and CoMat 08-013

      NOTE

      It is permitted to ignore the step to apply primer if permitted in the applicable Engine Manual procedure. The primer must be applied immediately after the mating surfaces are prepared. If the parts are not used immediately they must be kept in polyethylene bags but for a maximum of 24 hours only.

    1. CoMat 08-012 COLD CURING SILICONE COMPOUND and CoMat 08-013 COLD CURING SILICONE COMPOUND silicone rubber compounds are used to bond metal to metal and metal to composite materials. They can also be used to fill and seal these materials. They are white pastes and cure after exposure to moist air. They can be used in air at continuous temperatures of up to 482 deg F (250 deg C). They can also be used for a maximum temperature of 572 deg F (300 deg C) but for a short time only. CoMat 08-012 COLD CURING SILICONE COMPOUND flows freely while CoMat 08-013 COLD CURING SILICONE COMPOUND is a thixotropic compound.

    3. Apply the CoMat 08-012 COLD CURING SILICONE COMPOUND or CoMat 08-013 COLD CURING SILICONE COMPOUND, as specified in the Engine Manual, to each of the mating surfaces from the tube with an applicator nozzle. Use a corrugated scraper, or other tool, to spread the compound to the necessary thickness.

    4. Assemble the mating surfaces immediately, or after a delay of not longer than three minutes from when the compound is applied. Make sure that the cold curing silicone compound can be seen around the sealed surfaces.

    5. If necessary, clamp the assembly together.

      NOTE

      The parts can be touched after 12 hours.

    6. Cure the cold curing silicone compound for 48 hours at 59 to 95 deg F ((15 to 35 deg C). Do not apply a load during this time.

    7. When applicable, remove the clamp from the assembly.

    49. SUBTASK 70-36-02-360-023 Apply and Cure the Heat Curing Structural Adhesive, CoMat 08-018

    1. When CoMat 08-018 ADHESIVE is specified, refer to Step.

    50. SUBTASK 70-36-02-360-024 Apply and Cure the Supported Embossed Liner Film Adhesive, CoMat 08-019

    1. This subtask is deleted, refer to Step.

    51. SUBTASK 70-36-02-360-027 Apply and Cure the Foaming Film Adhesive, CoMat 08-022

    1. CoMat 08-022 HEAT CURING FOAMING ADHESIVE is used to bond honeycomb core material parts together, or to bonded sandwich panels. It can be used at temperatures up to 248 deg F (120 deg C). Before it is cured the adhesive has a thickness of 0.050 to 0.080 inch (1.27 to 2.03 mm).

    2. Cut the foaming adhesive to shape and apply, as necessary.

    3. Cure the foaming adhesive for one hour at 338 to 356 deg F (170 to 180 deg C). It must foam during this time. At the end of the cure time the free foaming adhesive must have expanded by 100 to 200 percent.

    52. SUBTASK 70-36-02-360-059 Make up, Application and Cure of Epoxy Paste Adhesive, CoMat 08-104

    1. CoMat 08-104 EPOXY PASTE ADHESIVE is a two-part epoxy resin base general purpose adhesive for use at operating temperature up to 248 deg F (120 deg C). It can also be used as a liquid shim.

      2. Make up.

      1. Refer to Step for the mixing of epoxy resins.

      2. The Part A (grey paste) must be mixed in its container before weighing out. The Part B (liquid hardener) is used as supplied.

        NOTE

        Do not mix more than 450 g as dangerous heat build up can occur. Mixing smaller quantities will minimize the heat build up.

      3. Weigh out 100 parts of Part A and 17 parts of Part B. The temperature of the resin paste and liquid hardener should be approximately 77 deg F (25 deg C). Mix until a uniform mixture is obtained, or for 3 minutes, whichever is the longer time.

      4. The working life of a 450 g mix is approximately 1.5 hours at 72 deg F (22 deg C).

      3. Application and Cure.

        NOTE

        Better results will be obtained with a thin layer of adhesive but satisfactory results are still obtained with applications up to 0.04 inch (1.02 mm).

      1. Apply the adhesive to the surfaces with a spatula or palette knife and spread with a comb to make a layer 0.005 to 0.024 inch (0.13 to 0.61 mm) thick.

      2. For a skin to honeycomb bond, the adhesive thickness shall be 0.040 to 0.080 inch (1.02 to 2.04 mm) unless otherwise specified in the Engine Manual.

        NOTE

        The adhesive will not cure at less than 54 deg F (12 deg C).

      3. Cure the adhesive for 48 hours at ambient temperature.

        Alternatively, cure the adhesive at 194 to 203 deg F (90 to 95 deg C) for 1 hour. The temperature to be increased (ramped-up) at not more than 5 deg F (3 deg C) per minute. The temperature at the bond line must be monitored by thermocouples or other suitable methods when cure times are accelerated by the application of heat.

    53. Figure: Recommended maximum bonding pressures

    Recommended maximum bonding pressures

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Updated surface preparation instructions. (REA20VC463)

Manufacturer Code:00BB6
Enterprise Name:INDESTRUCTIBLE PAINT INC
BU Name:INDESTRUCTIBLE PAINT INC
Street:1 INDEPENDENCE DRIVE
City:MONROE
State:CT
Zip Code:06468
Country:USA
Phone Number:1-203-880-9130
Fax Number:1-203-880-9133
Email:dave@indestructiblepaint.com
Internet:www.indestructiblepaint.com
Manufacturer Code:01139
Enterprise Name:MOMENTIVE PERFORMANCE MATERIALS, INC
BU Name:MOMENTIVE PERFORMANCE MATERIALS, INC
Street:260 HUDSON RIVER RD
City:WATERFORD
State:NY
Zip Code:12188
Country:UNITED STATES OF AMERICA
Manufacturer Code:02JVK
Enterprise Name:DOW CORNING DO BRASIL LTDA (DELETED. SEE VENDOR CODE 71984.)
BU Name:DELETED. SEE VENDOR CODE 71984.
Manufacturer Code:0KHE3
Enterprise Name:3M CO AEROSPACE AND AIRCRAFT MAINTENANCE DIV
BU Name:3M CO AEROSPACE AND AIRCRAFT MAINTENANCE DIV
Building:3M CENTER - BUILDING 0223-01-N
City:ST PAUL
State:MN
Zip Code:55144-1000
Country:USA
Phone Number:1-651-737-6501
Fax Number:1-800-364-3577, 1-651-737-7117
Internet:www.3m.com
Manufacturer Code:0LCV8
Enterprise Name:ROBNOR RESIN SYSTEMS
BU Name:ROBNOR RESIN SYSTEMS
Street:SOUTH MARSTON PARK, SWINDON
City:WILTSHIRE
State:HUNTS RISE
Zip Code:SN3 4TE
Country:GREAT BRITAIN
Phone Number:44-1793-823741
Fax Number:44-1793-827033
Email:robnorsales@line1.net
Manufacturer Code:0NYS9
Enterprise Name:PPG AEROSPACE, DELETED REFER TO 23354
BU Name:PPG AEROSPACE, DELETED REFER TO 23354
Manufacturer Code:33564
Enterprise Name:HENKEL CORP.
BU Name:AEROSPACE GROUP
Street:2850 WILLOW PASS ROAD
City:BAY POINT
State:CA
Zip Code:94565
Country:UNITED STATES OF AMERICA
Phone Number:1-925-458-8000
Fax Number:1-925-458-8030
Internet:www.aerospace.henkel.com
Manufacturer Code:B1571
Enterprise Name:DOW SILICONES BELGIUM SRL
BU Name:DOW SILICONES BELGIUM SRL
Street:RUE JULES BORDET
City:7180 SENEFFE
Country:BELGIUM
Manufacturer Code:F0107
Enterprise Name:AVENTIS PHARMA INTERNATIONAL
BU Name:AVENTIS PHARMA INTERNATIONAL
Street:RUE SAINTE MARINE, 13318
P.O. Box:97400
City:ST DENIS
Country:FRANCE
Phone Number:33-2-622-01824
Internet:www.aventis.com
Manufacturer Code:IE146
Enterprise Name:GE SILICONES (DELETED. SEE VENDOR CODE 01139.)
BU Name:DELETED. SEE VENDOR CODE 01139.
Manufacturer Code:IE277
Enterprise Name:DOW CORNING TORAY CO LTD (DELETED. SEE VENDOR CODE V277V.)
BU Name:(DELETED. SEE VENDOR CODE V277V.)
Manufacturer Code:K6835
Enterprise Name:MED-LAB LTD
BU Name:MED-LAB LTD
Street:COPELAND ST
City:DERBY
Zip Code:DE1 2PU
Country:GREAT BRITAIN
Phone Number:44-1332-349094
Fax Number:44-1332-371237
Email:sales@med-lab.co.uk
Internet:www.med-lab.co.uk
Manufacturer Code:K7652
Enterprise Name:ACC SILICONES
BU Name:ACC SILICONES
Building:AMBER HOUSE
Street:SHOWGROUND ROAD,BRIDGWATER
City:SOMERSET
Zip Code:TA6 6AJ
Country:UNITED KINGDOM
Phone Number:44-1278-411 400
Fax Number:44-1278-411 444
Email:mail@ambersil.co.uk
Internet:www.amberchemical.com
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:U4065
Enterprise Name:MOMENTIVE PERFORMANCE MATERIALS
BU Name:MOMENTIVE PERFORMANCE MATERIALS
Department:LOSTOCK INDUSTRIAL ESTATE,LOSTOCK
Street:5 CRANFIELD ROAD
City:LANCASHIRE
State:BOLTON
Country:GREAT BRITAIN
Phone Number:44-1204-668559, 44-800-966165
Fax Number:44-1204-691494
Internet:www.momentive.com
Manufacturer Code:X111X
Enterprise Name:N/A – DELETED CONSUMABLE MATERIAL
Manufacturer Code:X222X
Enterprise Name:N/A – REFER TO APPLICABLE COMAT SUFFIX
Manufacturer Code:LOCAL
Supply Number:CoMat 01-031
Type:sp01
Supply Short Name:CoMat 01-031 ACETONE (CH3)2CO
Supply Name:CoMat 01-031 ACETONE (CH3)2CO
Specification Groups:
Doc NumberType
OMAT: 150 (RR REF)COMMERCIAL GRADE O-A-51
PMC 9008 (PW REF)COMMERCIAL GRADE O-A-51
JCR-041 (JAEC REF)COMMERCIAL GRADE O-A-51
MTH 169 (98%) (MTU REF)COMMERCIAL GRADE O-A-51
Suppliers:
ManufacturerRemarks
LOCAL
K6835
81348
K3504
U1185
24853
70657
Manufacturer Code:LOCAL
Supply Number:CoMat 01-060
Type:sp01
Supply Short Name:CoMat 01-060 ACETONE (CH3)2CO
Supply Name:CoMat 01-060 ACETONE (CH3)2CO
Specification Groups:
Doc NumberType
OMAT:1/176 (RR REF)ANALAR GRADE
JCR-017 (JAEC REF)ANALAR GRADE
MTH 169 (96%) (MTU REF)ANALAR GRADE
392-101010 (FIAT REF)ANALAR GRADE
Suppliers:
ManufacturerRemarks
LOCAL
06637
24853
k3504
K6835
U1185
Manufacturer Code:LOCAL
Supply Number:CoMat 01-201
Type:sp01
Supply Short Name:CoMat 01-201 DISTILLED, DEIONIZED, DEMINERALIZED, OR REVERSE OSMOSIS (RO) WATER
Supply Name:CoMat 01-201 DISTILLED, DEIONIZED, DEMINERALIZED, OR REVERSE OSMOSIS (RO) WATER
Specification Groups:
Doc NumberType
DISTILLED, DEIONIZED, DEMINERALIZED, OR REVERSE OSMOSIS (RO) WATERTHAT HAS 50,000 ohm‐cm MINIMUM ELECTRICAL RESISTIVITY OR 20 microsiemens/cm MAXIMUM ELECTRICAL CONDUCTIVITY, AND pH 5.0- 8.0.
Suppliers:
ManufacturerRemarks
LOCAL
06637
Manufacturer Code:X222X
Supply Number:CoMat 02-099
Type:sp01
Supply Short Name:CoMat 02-099 LINT-FREE CLOTH
Supply Name:CoMat 02-099 LINT-FREE CLOTH
Specification Groups:
Doc NumberType
WHERE COMAT 02-099 IS SPECIFIED WITH NO SUFFIX, USE COMAT 02-099A OR COMAT 02-099B.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:K6835
Supply Number:CoMat 04-002
Type:sp01
Supply Short Name:CoMat 04-002 JOINTING COMPOUND ALUM. HIGHTEMP
Supply Name:CoMat 04-002 JOINTING COMPOUND ALUM.HIGH TEMP
Suppliers:
ManufacturerRemarks
K6835
k3504
Manufacturer Code:X222X
Supply Number:CoMat 05-003
Type:sp01
Supply Short Name:CoMat 05-003 ABRASIVE MEDIUM ALUMINUM OXIDE, 120/220 GRADE
Supply Name:CoMat 05-003 ABRASIVE MEDIUM ALUMINUM OXIDE, 120/220 GRADE
Specification Groups:
Doc NumberType
Use one of the CoMat 05-003 letter suffix alternatives.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:X222X
Supply Number:CoMat 05-004
Type:sp01
Supply Short Name:CoMat 05-004 ABRASIVE MEDIUM, ALUMINUM OXIDE, 140/400 GRADE
Supply Name:CoMat 05-004 ABRASIVE MEDIUM, ALUMINUM OXIDE, 140/400 GRADE
Specification Groups:
Doc NumberType
Use one of the CoMat 05-004 letter suffix alternatives.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:0KHE3
Supply Number:CoMat 05-016
Type:sp01
Supply Short Name:CoMat 05-016 GARNET PAPER, 80-GRIT
Supply Name:CoMat 05-016 GARNET PAPER, 80-GRIT
Specification Groups:
Doc NumberType
GARNET PAPER, CAMI GRIT SIZE 80 GRADE 0 (ANSI B74.18)
Suppliers:
ManufacturerRemarks
0KHE3
1E1X8
LOCAL
C4347
K0993
K2F42
K6835
V571V
Manufacturer Code:0KHE3
Supply Number:CoMat 05-017
Type:sp01
Supply Short Name:CoMat 05-017 GARNET PAPER, 60 GRIT
Supply Name:CoMat 05-017 GARNET PAPER, 60 GRIT
Specification Groups:
Doc NumberType
GARNET PAPER, CAMI GRIT SIZE 60 GRADE 1/2 (ANSI B74.18)
Suppliers:
ManufacturerRemarks
0KHE3
1E1X8
C4347
LOCAL
K0993
K6835
Manufacturer Code:00BB6
Supply Number:CoMat 06-021
Type:sp01
Supply Short Name:CoMat 06-021 SURFACE INSPECTION FLUID
Supply Name:CoMat 06-021 SURFACE INSPECTION FLUID
Specification Groups:
Doc NumberType
NML 21
Suppliers:
ManufacturerRemarks
00BB6
K3504
K6835
Manufacturer Code:LOCAL
Supply Number:CoMat 08-004
Type:sp01
Supply Short Name:CoMat 08-004 ADHESIVE
Supply Name:CoMat 08-004 ADHESIVE
Specification Groups:
Doc NumberType
BOSTIK 1777 MSRR 9133
BOSTIK 1777 JCR-139
BOSTIK 1777 OMAT: 818
Suppliers:
ManufacturerRemarks
LOCAL
5W425
IE200
k3504
K6835
U2215
Manufacturer Code:00BB6
Supply Number:CoMat 08-005
Type:sp01
Supply Short Name:CoMat 08-005 HEAT CURING EPOXIDE RESINADHESIVE
Supply Name:CoMat 08-005 HEAT CURING EPOXIDE RESINADHESIVE
Specification Groups:
Doc NumberType
LOCTITE ABLESTIK 104 F PART A AND PART B
Suppliers:
ManufacturerRemarks
00BB6
80UG0
B1152
K2F42
K3504
K6835
KF709
LOCAL
U5F65
Manufacturer Code:00BB6
Supply Number:CoMat 08-006
Type:sp01
Supply Short Name:CoMat 08-006 FILLER, TWO PACK
Supply Name:CoMat 08-006 FILLER, TWO PACK
Specification Groups:
Doc NumberType
SCOTCH-WELD EC-3524 B/A
OMAT: 874 (RR REF)
JCR-141 (JAEC REF)
Suppliers:
ManufacturerRemarks
00BB6
76381
94960
K0993
K6835
KF595
U7947
Manufacturer Code:X111X
Supply Number:CoMat 08-007
Type:sp01
Supply Short Name:CoMat 08-007 BONDING ADHESIVE
Supply Name:CoMat 08-007 BONDING ADHESIVE
Specification Groups:
Doc NumberType
DELETED
Suppliers:
ManufacturerRemarks
X111X
Manufacturer Code:LOCAL
Supply Number:CoMat 08-010
Type:sp01
Supply Short Name:CoMat 08-010 HEAT CURING FILM ADHESIVE
Supply Name:CoMat 08-010 HEAT CURING FILM ADHESIVE
Specification Groups:
Doc NumberType
REDUX 308 MSRR 9024
REDUX 308 OMAT: 894
Suppliers:
ManufacturerRemarks
LOCAL
IAE77
K6835
IE404
8Y518
70657
Manufacturer Code:LOCAL
Supply Number:CoMat 08-011
Type:sp01
Supply Short Name:CoMat 08-011 PRIMER
Supply Name:CoMat 08-011 PRIMER
Specification Groups:
Doc NumberType
REDUX 108 JCR-145
Suppliers:
ManufacturerRemarks
LOCAL
IE404
K6835
Manufacturer Code:X222X
Supply Number:CoMat 08-012
Type:sp01
Supply Short Name:CoMat 08-012 COLD CURING SILICONE COMPOUND
Supply Name:CoMat 08-012 COLD CURING SILICONE COMPOUND
Specification Groups:
Doc NumberType
If CoMat 08-012 is specified without an asterisk or a letter suffix, use one of the letter suffix alternative materials.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:00BB6
Supply Number:CoMat 08-012A
Type:sp01
Supply Short Name:CoMat 08-012A COLD CURING SILICONE COMPOUND
Supply Name:CoMat 08-012A COLD CURING SILICONE COMPOUND
Specification Groups:
Doc NumberType
SILCOSET 151
Suppliers:
ManufacturerRemarks
00BB6
K3504
K6835
K7652
U5F65
Manufacturer Code:U4065
Supply Number:CoMat 08-012B
Type:sp01
Supply Short Name:CoMat 08-012B COLD CURING SILICONE COMPOUND
Supply Name:CoMat 08-012B COLD CURING SILICONE COMPOUND
Specification Groups:
Doc NumberType
RTV 116 CERTIFIED TO MIL-A-46106B
Suppliers:
ManufacturerRemarks
U4065
K6835
01139
Manufacturer Code:U4065
Supply Number:CoMat 08-012C
Type:sp01
Supply Short Name:CoMat 08-012C COLD CURING SILICONE COMPOUND
Supply Name:CoMat 08-012C COLD CURING SILICONE COMPOUND
Specification Groups:
Doc NumberType
RTV 116 CERTIFIED TO MIL-A-46106B
Suppliers:
ManufacturerRemarks
U4065
K6835
01139
Manufacturer Code:X222X
Supply Number:CoMat 08-013
Type:sp01
Supply Short Name:CoMat 08-013 COLD CURING SILICONE COMPOUND
Supply Name:CoMat 08-013 COLD CURING SILICONE COMPOUND
Specification Groups:
Doc NumberType
If CoMat 08-013 is specified without an asterisk or a letter suffix, use one of the letter suffix alternative materials.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:U4065
Supply Number:CoMat 08-013A
Type:sp01
Supply Short Name:CoMat 08-013A COLD CURING SILICONE COMPOUND
Supply Name:CoMat 08-013A COLD CURING SILICONE COMPOUND
Specification Groups:
Doc NumberType
RTV 106 (RED) CERTIFIED TO MIL-A46106
Suppliers:
ManufacturerRemarks
U4065
K6835
01139
Manufacturer Code:01139
Supply Number:CoMat 08-013B
Type:sp01
Supply Short Name:CoMat 08-013B COLD CURING SILICONE COMPOUND
Supply Name:CoMat 08-013B COLD CURING SILICONE COMPOUND
Specification Groups:
Doc NumberType
RTV 159 (RED)
Suppliers:
ManufacturerRemarks
01139
U4065
K6835
Manufacturer Code:00BB6
Supply Number:CoMat 08-013C
Type:sp01
Supply Short Name:CoMat 08-013C COLD CURING SILICONE COMPOUND
Supply Name:CoMat 08-013C COLD CURING SILICONE COMPOUND
Specification Groups:
Doc NumberType
SILCOSET 158
Suppliers:
ManufacturerRemarks
00BB6
K6835
K7652
Manufacturer Code:K6835
Supply Number:CoMat 08-013D
Type:sp01
Supply Short Name:CoMat 08-013D COLD CURING SILICONE COMPOUND
Supply Name:CoMat 08-013D COLD CURING SILICONE COMPOUND
Specification Groups:
Doc NumberType
SILASTIC 732
Suppliers:
ManufacturerRemarks
K6835
71984
B1571
KG699
V277V
Manufacturer Code:00BB6
Supply Number:CoMat 08-013F
Type:sp01
Supply Short Name:CoMat 08-013F COLD CURING SILICONE COMPOUND
Supply Name:CoMat 08-013F COLD CURING SILICONE COMPOUND
Specification Groups:
Doc NumberType
SILCOSET 152
Suppliers:
ManufacturerRemarks
00BB6
K3504
K5635
K6835
K7652
Manufacturer Code:X222X
Supply Number:CoMat 08-014
Type:sp01
Supply Short Name:CoMat 08-014 PRIMER, SILICONE ADHESIVE/SEALANT
Supply Name:CoMat 08-014 PRIMER, SILICONE ADHESIVE/SEALANT
Specification Groups:
Doc NumberType
Use the applicable letter suffix material. Refer to SPM TASK 70-36-02-360-501.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:00BB6
Supply Number:CoMat 08-014A
Type:sp01
Supply Short Name:CoMat 08-014A PRIMER, SILICONE ADHESIVE/SEALANT
Supply Name:CoMat 08-014A PRIMER, SILICONE ADHESIVE/SEALANT
Specification Groups:
Doc NumberType
SILCOSET PRIMER OP2N orSILCOSET PRIMER OP2N-1
Suppliers:
ManufacturerRemarks
00BB6
K3504
K6835
K7652
Manufacturer Code:00BB6
Supply Number:CoMat 08-014B
Type:sp01
Supply Short Name:CoMat 08-014B PRIMER, SILICONE ADHESIVE/SEALANT
Supply Name:CoMat 08-014B PRIMER, SILICONE ADHESIVE/SEALANT
Specification Groups:
Doc NumberType
PRIMER NO.6
Suppliers:
ManufacturerRemarks
00BB6
K3504
K6835
K7652
U5F65
Manufacturer Code:K7652
Supply Number:CoMat 08-014C
Type:sp01
Supply Short Name:CoMat 08-014C PRIMER, SILICONE ADHESIVE/SEALANT
Supply Name:CoMat 08-014C PRIMER, SILICONE ADHESIVE/SEALANT
Specification Groups:
Doc NumberType
ACC PRIMER NO. 3
Suppliers:
ManufacturerRemarks
K7652
Manufacturer Code:K6835
Supply Number:CoMat 08-014D
Type:sp01
Supply Short Name:CoMat 08-014D PRIMER, SILICONE ADHESIVE/SEALANT
Supply Name:CoMat 08-014D PRIMER, SILICONE ADHESIVE/SEALANT
Specification Groups:
Doc NumberType
SS4004P
Suppliers:
ManufacturerRemarks
K6835
U4065
01139
Manufacturer Code:71984
Supply Number:CoMat 08-014E
Type:sp01
Supply Short Name:CoMat 08-014E PRIMER, SILICONE ADHESIVE/SEALANT
Supply Name:CoMat 08-014E PRIMER, SILICONE ADHESIVE/SEALANT
Specification Groups:
Doc NumberType
PR1200 RTV PRIME COAT CLEAR
Suppliers:
ManufacturerRemarks
71984
B1571
K6835
KG699
U5F65
V277V
Manufacturer Code:71984
Supply Number:CoMat 08-014F
Type:sp01
Supply Short Name:CoMat 08-014F PRIMER, SILICONE ADHESIVE/SEALANT
Supply Name:CoMat 08-014F PRIMER, SILICONE ADHESIVE/SEALANT
Specification Groups:
Doc NumberType
DOWSIL 1200 OS
Suppliers:
ManufacturerRemarks
71984
B1571
K6835
KG699
Manufacturer Code:LOCAL
Supply Number:CoMat 08-015
Type:sp01
Supply Short Name:CoMat 08-015 RESIN
Supply Name:CoMat 08-015 RESIN
Specification Groups:
Doc NumberType
RENGEL SV.409 OMAT: 805
RENGEL SV.409 JCR-146
Suppliers:
ManufacturerRemarks
LOCAL
IE432
IE200
IAE77
K1007
k3504
Manufacturer Code:LOCAL
Supply Number:CoMat 08-016
Type:sp01
Supply Short Name:CoMat 08-016 HARDENER
Supply Name:CoMat 08-016 HARDENER
Specification Groups:
Doc NumberType
CRAYAMID 140 OMAT: 806
CRAYAMID 140 JCR-147
Suppliers:
ManufacturerRemarks
LOCAL
18598
IE200
k3504
K3713
K6835
Manufacturer Code:LOCAL
Supply Number:CoMat 08-017
Type:sp01
Supply Short Name:CoMat 08-017 NYLON FLOCK
Supply Name:CoMat 08-017 NYLON FLOCK
Suppliers:
ManufacturerRemarks
LOCAL
K6835
Manufacturer Code:X111X
Supply Number:CoMat 08-018
Type:sp01
Supply Short Name:CoMat 08-018 ADHESIVE
Supply Name:CoMat 08-018 ADHESIVE
Specification Groups:
Doc NumberType
DELETED. USE CoMat 08-021 or CoMat 08-104
Suppliers:
ManufacturerRemarks
X111X
Manufacturer Code:LOCAL
Supply Number:CoMat 08-020
Type:sp01
Supply Short Name:CoMat 08-020 EPOXY PRIMER,RED
Supply Name:CoMat 08-020 EPOXY PRIMER,RED
Specification Groups:
Doc NumberType
REDUX 122 MSRR 9245
REDUX 122 OMAT: 8/59
REDUX 122 JCR-087
Suppliers:
ManufacturerRemarks
LOCAL
IAE77
K6835
IE404
04621
70657
Manufacturer Code:33564
Supply Number:CoMat 08-021
Type:sp01
Supply Short Name:CoMat 08-021 EPOXY PASTE ADHESIVE
Supply Name:CoMat 08-021 EPOXY PASTE ADHESIVE
Specification Groups:
Doc NumberType
OMAT: 8/52 (RR REF)LOCTITE EA 934NA AERO (2-PART)
JCR-151 (JAEC REF)
Suppliers:
ManufacturerRemarks
33564
K5635
K6835
S3837
U3167
U5F65
Manufacturer Code:LOCAL
Supply Number:CoMat 08-022
Type:sp01
Supply Short Name:CoMat 08-022 HEAT CURING FOAMING ADHESIVE
Supply Name:CoMat 08-022 HEAT CURING FOAMING ADHESIVE
Specification Groups:
Doc NumberType
REDUX 208/5A NA MSRR 9034
REDUX 208/5A NA OMAT: 893
Suppliers:
ManufacturerRemarks
LOCAL
IAE77
K6835
IE404
8Y518
70657
Manufacturer Code:LOCAL
Supply Number:CoMat 08-023
Type:sp01
Supply Short Name:CoMat 08-023 FILLER
Supply Name:CoMat 08-023 FILLER
Specification Groups:
Doc NumberType
EC 3584 PART B/A MSRR 9255
EC 3584 PART B/A JCR-153
EC 3584 PART B/A OMAT: 8/92
Suppliers:
ManufacturerRemarks
LOCAL
K6835
K0993
76381
Manufacturer Code:LOCAL
Supply Number:CoMat 08-025
Type:sp01
Supply Short Name:CoMat 08-025 HEAT CURING FILM ADHESIVE
Supply Name:CoMat 08-025 HEAT CURING FILM ADHESIVE
Specification Groups:
Doc NumberType
REDUX 319 MSRR 9174
REDUX 319 OMAT:8/102
REDUX 319 JCR-097
Suppliers:
ManufacturerRemarks
LOCAL
IAE77
K6835
IE404
04621
70657
51563
Manufacturer Code:X222X
Supply Number:CoMat 08-032
Type:sp01
Supply Short Name:CoMat 08-032 PRIMER
Supply Name:CoMat 08-032 PRIMER
Specification Groups:
Doc NumberType
DELETED. USE ONE OF THE COMAT 08-032 LETTER SUFFIX ALTERNATIVE MATERIALS.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:71984
Supply Number:CoMat 08-032A
Type:sp01
Supply Short Name:CoMat 08-032A PRIMER
Supply Name:CoMat 08-032A PRIMER
Specification Groups:
Doc NumberType
PR-1200 RTV PRIME COAT
Suppliers:
ManufacturerRemarks
71984
B1571
K6835
KG699
U5F65
V277V
Manufacturer Code:71984
Supply Number:CoMat 08-032B
Type:sp01
Supply Short Name:CoMat 08-032B PRIMER
Supply Name:CoMat 08-032B PRIMER
Specification Groups:
Doc NumberType
DOWSIL1200 OS (RED OR CLEAR)
Suppliers:
ManufacturerRemarks
71984
B1571
K6835
KG699
V277V
Manufacturer Code:71984
Supply Number:CoMat 08-036
Type:sp01
Supply Short Name:CoMat 08-036 SILICONE RUBBER COMPOUND
Supply Name:CoMat 08-036 SILICONE RUBBER COMPOUND
Specification Groups:
Doc NumberType
SILASTIC RUBBER J RTV
Suppliers:
ManufacturerRemarks
71984
K6835
KG699
B1571
V277V
Manufacturer Code:0LCV8
Supply Number:CoMat 08-047
Type:sp01
Supply Short Name:CoMat 08-047 HARDENER
Supply Name:CoMat 08-047 HARDENER
Specification Groups:
Doc NumberType
ARALDITE HY951 OMAT: 802
ARALDITE HY951 JCR-259
Suppliers:
ManufacturerRemarks
0LCV8
IAE77
K1007
Manufacturer Code:LOCAL
Supply Number:CoMat 08-048
Type:sp01
Supply Short Name:CoMat 08-048 RESIN
Supply Name:CoMat 08-048 RESIN
Specification Groups:
Doc NumberType
ARALDITE MY750 OMAT: 803
ARALDITE MY750 JCR-260
Suppliers:
ManufacturerRemarks
LOCAL
IE432
0LCV8
IE200
IAE77
K1007
k3504
Manufacturer Code:LOCAL
Supply Number:CoMat 08-050
Type:sp01
Supply Short Name:CoMat 08-050 EPOXY PASTE ADHESIVE
Supply Name:CoMat 08-050 EPOXY PASTE ADHESIVE
Specification Groups:
Doc NumberType
HYSOL EA9390 (2-PART) OMAT: 8/160
Suppliers:
ManufacturerRemarks
LOCAL
K4585
U3167
33564
Manufacturer Code:LOCAL
Supply Number:CoMat 08-079
Type:sp01
Supply Short Name:CoMat 08-079 HEAT CURING FILM ADHESIVE
Supply Name:CoMat 08-079 HEAT CURING FILM ADHESIVE
Specification Groups:
Doc NumberType
MSRR 9245REDUX 322
OMAT: 8/60REDUX 322
Suppliers:
ManufacturerRemarks
LOCAL
IAE77
K5635
IE404
8Y518
70657
Manufacturer Code:K6835
Supply Number:CoMat 08-080
Type:sp01
Supply Short Name:CoMat 08-080 PRIMER
Supply Name:CoMat 08-080 PRIMER
Specification Groups:
Doc NumberType
DC 92-023
Suppliers:
ManufacturerRemarks
K6835
KG699
71984
B1571
V277V
Manufacturer Code:33564
Supply Number:CoMat 08-104
Type:sp01
Supply Short Name:CoMat 08-104 EPOXY PASTE ADHESIVE
Supply Name:CoMat 08-104 EPOXY PASTE ADHESIVE
Specification Groups:
Doc NumberType
OMAT:8/154 (RR REF)LOCTITE EA 9394 AERO (2-PART)
Suppliers:
ManufacturerRemarks
33564
K6835
S3837
U3167
Manufacturer Code:K6835
Supply Number:CoMat 08-114
Type:sp01
Supply Short Name:CoMat 08-114 TOUGHENED ACRYLIC ADHESIVE+INITIATOR
Supply Name:CoMat 08-114 TOUGHENED ACRYLIC ADHESIVE+INITIATOR
Specification Groups:
Doc NumberType
LOCTITE INITIATOR NO.1LOCTITE AA F241
OMAT:8/121 (RR REF)
Suppliers:
ManufacturerRemarks
K6835
U0406
U5F65
05972
Manufacturer Code:5HCF1
Supply Number:CoMat 08-125
Type:sp01
Supply Short Name:CoMat 08-125 SEALANT, POLYSULPHIDE
Supply Name:CoMat 08-125 SEALANT, POLYSULPHIDE
Specification Groups:
Doc NumberType
PR-1422B-1/2 SEMKIT CARTRIDGE
Suppliers:
ManufacturerRemarks
5HCF1
K5635
K6835
U5F65
Manufacturer Code:0NYS9
Supply Number:CoMat 08-141
Type:sp01
Supply Short Name:CoMat 08-141 SEALANT - TWO PART POLYSULPHIDE
Supply Name:CoMat 08-141 SEALANT - TWO PART POLYSULPHIDE
Specification Groups:
Doc NumberType
OMAT: 8/107CPROSEAL 870 B-1/2, MIL-S-81733 TYPE II
Suppliers:
ManufacturerRemarks
0NYS9
Manufacturer Code:X222X
Supply Number:CoMat 08-142
Type:sp01
Supply Short Name:CoMat 08-142 POLYSULPHIDE COMPOUND
Supply Name:CoMat 08-142 POLYSULPHIDE COMPOUND
Specification Groups:
Doc NumberType
Where CoMat 08-142 is specified with no letter suffix or asterisk, use one of the CoMat 08-142 letter suffix alternative materials.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:0NYS9
Supply Number:CoMat 08-146
Type:sp01
Supply Short Name:CoMat 08-146 POLYSULPHIDE SEALANT
Supply Name:CoMat 08-146 POLYSULPHIDE SEALANT
Specification Groups:
Doc NumberType
OMAT: 8/107APR-1436 G B2
Suppliers:
ManufacturerRemarks
0NYS9
Manufacturer Code:LOCAL
Supply Number:CoMat 08-148
Type:sp01
Supply Short Name:CoMat 08-148 FILLER, FAST CURE TWO PACK
Supply Name:CoMat 08-148 FILLER, FAST CURE TWOPACK
Specification Groups:
Doc NumberType
OMAT: 874DEC 3534B/A PART A + B, SPATULA APPLICATION
Suppliers:
ManufacturerRemarks
LOCAL
94960
K0993
K6835
Manufacturer Code:LOCAL
Supply Number:CoMat 08-170
Type:sp01
Supply Short Name:CoMat 08-170 DELETED
Supply Name:CoMat 08-170 DELETED
Specification Groups:
Doc NumberType
DELETED
Suppliers:
ManufacturerRemarks
LOCAL
Manufacturer Code:LOCAL
Supply Number:CoMat 08-371
Type:sp01
Supply Short Name:
Supply Name:CoMat 08-371 18/8 ANNEALED STAINLESS STEEL WIRE
Suppliers:
ManufacturerRemarks
LOCAL
Manufacturer Code:LOCAL
Supply Number:DELETED
Type:sp01
Supply Short Name:DELETED
Supply Name:DELETED
Specification Groups:
Doc NumberType
DELETED
Suppliers:
ManufacturerRemarks
LOCAL