Export Control
EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.Copyright
© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).Applicability
All
Common Information
TASK 23-44-41-300-002 Maintenance Interphone Jack Cable - ReplaceThe Contact Pins And Sockets, Repair-002 (VRS2984)
General
The cables are of sufficient length to permit the replacement of the contacts two times only. If more replacements are necessary, the harness must be disassembled and the applicable cables replaced - (Refer to VRS2925 (Repair-003) TASK 23-44-41-300-003).
Related repairs.
Maintenance Interphone - Replacement of a Cable, Refer to VRS2925 (Repair-003) TASK 23-44-41-300-003.
Maintenance Interphone - replacement of the Connectors, Refer to VRS2977 (Repair-001) TASK 23-44-41-300-001.
To identify the consumable materials, refer to the PCI.
Preliminary Requirements
Pre-Conditions
NONESupport Equipment
| Name | Manufacturer | Part Number / Identification | Quantity | Remark |
|---|---|---|---|---|
| Crimp tool | LOCAL | Crimp tool | ||
| Locator | LOCAL | Locator | 16 gage |
Consumables, Materials and Expendables
| Name | Manufacturer | Part Number / Identification | Quantity | Remark |
|---|---|---|---|---|
| CoMat 06-131 MARKING PEN | 0AM53 | CoMat 06-131 |
Spares
NONESafety Requirements
NONEProcedure
Refer to VRS2977 (Repair-001) TASK 23-44-41-300-001.
Disassemble the backclamp and the connector.
Refer to Figure.
Cut the cable adjacent to the contact pin or socket.
Discard the rejected part.
Remove 0.276 in. (7.0 mm) of the cable insulation.
Prepare the cable end.
Refer to Figure.
Put the conductor into the contact barrel until it touches the bottom (or it can be seen in the inspection hole).
Use the M22520/1-01 Crimp tool for the correct gage of cable, with the applicable Crimp tool, to crimp the contact barrel.
Install the new contact pin or socket.
Manually pull the contact to make sure that it is satisfactorily attached to the conductor.
Do a check of the crimped joint.
Refer to VRS2977 (Repair-001) TASK 23-44-41-300-001.
Assemble the backclamp and the connector.
Refer to TASK 23-44-41-700-301.
Do a continuity and insulation test.
SUBTASK 23-44-41-350-060 Replace the Contact Pin or Socket
CAUTION
MAKE SURE THAT YOU USE THE CORRECT LOCATOR AND THAT THE CRIMP TOOL IS SET CORRECTLY. IF NOT, THE CABLE OR THE CONTACT CAN BE DAMAGED OR THE CONTACT INCORRECTLY ATTACHED TO THE CABLE.Use the CoMat 06-131 MARKING PEN.
Put the repair scheme number VRS2984 on the identification sleeve, of the harness, adjacent to the part number.
SUBTASK 23-44-41-850-054 Put the Repair Scheme Number on the Harness
Figure: Contact replacement
Contact replacement
