TASK 36-11-47-300-001 HP Bleed Control Air Tubes - Blend Repair Surface Damage, Repair-001 (VRS6399)

DMC:V2500-A0-36-11-4700-00A-647A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 36-11-47-300-001 HP Bleed Control Air Tubes - Blend Repair Surface Damage, Repair-001 (VRS6399)

Effectivity

FIG/ITEM

PART NO.

01-100

6A2136

01-100

6A5391

01-500

6A2139

02-100

6A2140

02-500

6A2138

03-100

6A2137

Material of component

DESCRIPTION

SYMBOL

MATERIAL

Tubes

EBS

Chromium/Nickel Steel Tubes

Adaptors

EAF

Chromium/Nickel Steel

General

Price and availability - Refer to International Aero Engines.

This Repair must only be done when the instruction to do so is given in 36-11-47 Inspection/Check.

The practices and processes referred to in the procedure by the TASK/SUBTASK numbers are in the SPM.

NOTE

Equivalent materials or equipment can be used.
More equipment and materials necessary to do this Repair are in the SPM TASKS given below:
SPM TASK 70-23-01-230-501 Penetrant Inspection
SPM TASK 70-35-03-300-501 Hand Polish and Blend Procedure

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Penetrant Crack Test EquipmentLocalPenetrant Crack Test Equipment
Workshop Inspection EquipmentLocalWorkshop Inspection Equipment

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 05-106 ABRASIVE STONEK6835CoMat 05-106
CoMat 05-110 EMERY POLISHING PAPER0AM53CoMat 05-110
CoMat 05-111 EMERY POLISHING PAPER06565CoMat 05-111

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 36-11-47-230-052 Do a Crack Test

      1. Do a penetrant crack test

      2. Refer to SPM TASK 70-23-01-230-501.

      3. Cracks are not permitted.

    1. SUBTASK 36-11-47-350-056 Remove Damaged Areas

    2. Refer to Figure.

      1. Remove small areas of damage as necessary

      2. Refer to SPM TASK 70-35-03-300-501.

      3. Maximum depth of damage to be removed 0.004 in. (0.101 mm) Blend to remove sharp corners. Polish to remove dressing marks

    1. SUBTASK 36-11-47-220-057 Examine the Repair

      1. Do a visual and dimensional inspection

      2. Refer to TASK 36-11-47-200-101 for inspection standards

    1. SUBTASK 36-11-47-230-053 Do a Crack Test

      1. Do a penetrant crack test

      2. Refer to SPM TASK 70-23-01-230-501.

      3. Cracks are not permitted

    1. SUBTASK 36-11-47-780-051 Do a Pressure Test on the Tube

      1. Do a pressure test

      2. Refer to Testing-001 TASK 36-11-47-700-101, for pressure test instructions

  1. Figure: Repair Details And Dimensions

    Repair Details And Dimensions

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:06565
Enterprise Name:SAINT-GOBAIN ABRASIVES
BU Name:SAINT-GOBAIN ABRASIVES
P.O. Box:808
City:TROY
State:NY
Zip Code:12181
Country:USA
Phone Number:1-518-266-2200
Fax Number:1-518-266-2342
Internet:www.saintgobain.com
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:K6835
Enterprise Name:MED-LAB LTD
BU Name:MED-LAB LTD
Street:COPELAND ST
City:DERBY
Zip Code:DE1 2PU
Country:GREAT BRITAIN
Phone Number:44-1332-349094
Fax Number:44-1332-371237
Email:sales@med-lab.co.uk
Internet:www.med-lab.co.uk
Link not Found
Manufacturer Code:K6835
Supply Number:CoMat 05-106
Type:sp01
Supply Short Name:CoMat 05-106 ABRASIVE STONE
Supply Name:CoMat 05-106 ABRASIVE STONE
Specification Groups:
Doc NumberType
(SS-S-736/2/26) (A-A-3068/2-26)SQUARE FINE SS-S-736 TYPE II CLASS A1
Suppliers:
ManufacturerRemarks
K6835
KC1D9
Manufacturer Code:X111X
Supply Number:CoMat 05-110
Type:sp01
Supply Short Name:CoMat 05-110 EMERY POLISHING PAPER
Supply Name:CoMat 05-110 EMERY POLISHING PAPER
Specification Groups:
Doc NumberType
DISCONTINUED
Suppliers:
ManufacturerRemarks
X111X
Manufacturer Code:44197
Supply Number:CoMat 05-111
Type:sp01
Supply Short Name:CoMat 05-111 EMERY POLISHING PAPER
Supply Name:CoMat 05-111 EMERY POLISHING PAPER
Specification Groups:
Doc NumberType
FEPA GRIT SIZE P280 OR P240 EMERY POLISHING PAPER OR ALUMINUM OXIDE ABRASIVE PAPER
Suppliers:
ManufacturerRemarks
44197
K6835
KC1D9
LOCAL
Link not Found
Link not Found