TASK 71-21-11-300-005 Front Mount Tube - Blend Repair, Repair-005 (VRS1103)

DMC:V2500-A0-71-21-1102-00A-649A-C|Issue No:003.00|Issue Date:2017-08-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 71-21-11-300-005 Front Mount Tube - Blend Repair, Repair-005 (VRS1103)

Effectivity

FIG/ITEM

PART NO.

01-150

5A1698

01-150

5A6025

Material of component

PART IDENT

SYMBOL

MATERIAL

Engine Front Mount Tube Assembly

Heat Resisting And Refractory Alloy

General

NOTE

To identify the consumable materials refer to the PCI.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Chemical Cleaning EquipmentLOCALChemical Cleaning Equipment
Fluorescent Penetrant Inspection EquipmentLOCALFluorescent Penetrant Inspection Equipment

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 05-019 WATERPROOF SILICON CARBIDELOCALCoMat 05-019
CoMat 05-020 WATERPROOF SILICON CARBIDELOCALCoMat 05-020
CoMat 05-021 WATERPROOF SILICON CARBIDE44197CoMat 05-021

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 71-21-11-350-051 Remove the Damage of the Engine Front Mount Tube Assembly

    2. Refer to Figure and Figure.

      1. Scallop, make smooth and/or hand polish to remove the galls, nicks, dents, scratches and/or scores except from location 7 and 10.

        1. The repaired area except from front face is to be 10 times the depth. The repaired area on front face is to be 20 times the depth.

        2. Surface finish of the repaired area must be the same as the adjacent surface.

        3. Refer to SPM TASK 70-35-03-300-501.

      1. Make smooth and/or hand polish to remove the nicks, scratches, scores and/or corrosions from location 7 and 10.

        1. The repaired area is to be 50 times the depth.

        2. Surface finish of the repaired area must be the same as the adjacent surface.

        3. Refer to SPM TASK 70-35-03-300-501.

    1. SUBTASK 71-21-11-220-077 Examine the Engine Front Mount Tube Assembly

      1. Visually examine the repaired area.

        1. Visually examine the repaired area for galls, nicks, dents, pits, scratches and burrs.

        2. Refer to TASK 71-21-11-200-000 (INSPECTION-000).

      1. Dimensionally examine the spherical diameter at location 7.

      2. All diameters at the repaired area and other areas must be more than 3.4224 in. (86.928 mm).

    1. SUBTASK 71-21-11-110-064 Do a Swab Etch

      1. Chemically clean.

        1. Refer to SPM TASK 70-11-39-300-503.

        2. Use chemical cleaning equipment.

      1. Swab etch the repaired.

        1. Refer to SPM TASK 70-11-39-300-503.

        2. Use chemical cleaning equipment.

    1. SUBTASK 71-21-11-230-053 Examine the Engine Front Mount Tube Assembly for Cracks

      1. Fluorescent penetrant examine the repaired area.

        1. Make sure there are no cracks in the repaired area.

        2. Refer to TASK 71-21-11-200-000 (INSPECTION-000).

        3. Refer to SPM TASK 70-23-05-230-501.

    1. SUBTASK 71-21-11-380-053 Apply the Dry Film Lubricant to the Engine Front Mount Tube Assembly

      1. Apply the dry film lubricant to repaired area of the chamfer and the outside diameter, if required.

      2. Refer to Repair, VRS1101 TASK 71-21-11-300-004 (REPAIR-004).

  1. Figure: Repair Details and Dimensions

    Sheet 1

    Legend
    Repair Details and Dimensions

    Sheet 1

    Close

    Figure: Repair Details and Dimensions

    Sheet 2

    Legend
    Repair Details and Dimensions

    Sheet 2

    Close

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Revised the procedure to add repairable limits for the front face of the front mount tube and corrected the wrong SPM references. (89VJ827E)

Change Type:

Revised the procedure to add repairable limits for the chamfer of the front mount tube. (89VJ827F)

Change Type:

Revised the procedure to add repairable limits for the spherical diameter root area of the front mount tube assembly. (89VJ827G)

Manufacturer Code:44197
Enterprise Name:SAINT-GOBAIN INDUSTRIAL CERAMICS INC.
BU Name:SAINT-GOBAIN ABRASIVES, INC
Street:ONE NEW BOND STREET
P.O. Box:PO BOX 15008
City:WORCESTER
State:MA
Zip Code:01615-0008
Country:USA
Phone Number:1-508-795-5000
Fax Number:1-508-795-2828
Internet:www.saint-gobain-northamerica.com
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:1E1X8
Supply Number:CoMat 05-019
Type:sp01
Supply Short Name:CoMat 05-019 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-019 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/31 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 400 (ANSI B74.18)
JCR-184 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
LOCAL
K6835
Manufacturer Code:1E1X8
Supply Number:CoMat 05-020
Type:sp01
Supply Short Name:CoMat 05-020 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-020 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/33 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 320 (ANSI B74.18)
JCR-027 (JAEC REF)
JCR-186 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
LOCAL
K6835
Manufacturer Code:1E1X8
Supply Number:CoMat 05-021
Type:sp01
Supply Short Name:CoMat 05-021 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-021 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/35 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 240 (ANSI B74.18 )
JCR-188 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
K6835
LOCAL
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