TASK 72-00-32-300-001 LPC/Intermediate Case Module - Blend Repair Of The LP Stub Shaft, Repair-001 (VRS1120)

DMC:V2500-A0-72-00-3205-00A-649A-B|Issue No:001.00|Issue Date:2014-05-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-00-32-300-001 LPC/Intermediate Case Module - Blend Repair Of The LP Stub Shaft, Repair-001 (VRS1120)

General

This repair must only be done when the instruction to do so is given in 72-00-32 Inspection/Check.

Material of Component

PART IDENT

SYMBOL

MATERIAL

Stub shaft

3Cr-1 Mo-0.2 V steel

Price and availability - none

The practice and processes referred to in the procedure by the TASK number are in the SPM.

NOTE

To identify the consumable materials refer to the PCI.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Fluorescent Penetrant Inspection EquipmentLOCALFluorescent Penetrant Inspection Equipment
Magnifying Glass, 10xLOCALMagnifying Glass, 10x

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 05-019 WATERPROOF SILICON CARBIDELOCALCoMat 05-019
CoMat 05-020 WATERPROOF SILICON CARBIDELOCALCoMat 05-020
CoMat 05-080 WATERPROOF SILICON CARBIDE44197CoMat 05-080
CoMat 05-085 WATERPROOF SILICON CARBIDE44197CoMat 05-085

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-00-32-350-051 Remove the Damage from the Stub Shaft Internal Cone and Shoulder Surfaces

    1. Refer to Figure.

      2. Blend the surface damage on the internal cone and shoulder surfaces to remove scores, tool marks, or burrs.

      2. All blends must be smooth and continuous.

      3. The minimum blend length to depth ratio is 50 to 1.

      4. Make sure all damage marks are completely removed and the area(s) made smooth in to the adjacent area.

      5. Refer to SPM TASK 70-35-03-300-501.

      3. Polish the repaired area(s).

      2. Polish the repaired area(s) to remove the scratches and to give a smooth surface finish.

      3. The surface finish must be the same as the adjacent area.

    2. SUBTASK 72-00-32-220-108 Examine the Stub Shaft Assembly

      1. Visually examine the repaired area(s).

      1. Visually examine the repaired area for scores, tool marks and burrs with the use of a Magnifying Glass, 10x 1 off.

      2. Make sure the surface finish compares with the adjacent surfaces.

    3. SUBTASK 72-00-32-230-051 Examine the Stub Shaft Assembly for Cracks

      1. Do a penetrant crack test of the repaired area(s).

      1. Refer to SPM TASK 70-23-05-230-501.

      2. No cracks are permitted.

    4. SUBTASK 72-00-32-380-051 Apply the Corrosion Resistant Coating to the Stub Shaft Assembly

      1. Apply a corrosion resistant coating to the repaired area, if required.

      1. Refer to Repair VRS1289, TASK 72-32-51-300-014 (REPAIR-014).

    5. Figure: Stub Shaft - Blend Limits

    Stub Shaft - Blend Limits

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:44197
Enterprise Name:SAINT-GOBAIN INDUSTRIAL CERAMICS INC.
BU Name:SAINT-GOBAIN ABRASIVES, INC
Street:ONE NEW BOND STREET
P.O. Box:PO BOX 15008
City:WORCESTER
State:MA
Zip Code:01615-0008
Country:USA
Phone Number:1-508-795-5000
Fax Number:1-508-795-2828
Internet:www.saint-gobain-northamerica.com
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:1E1X8
Supply Number:CoMat 05-019
Type:sp01
Supply Short Name:CoMat 05-019 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-019 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/31 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 400 (ANSI B74.18)
JCR-184 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
LOCAL
K6835
Manufacturer Code:1E1X8
Supply Number:CoMat 05-020
Type:sp01
Supply Short Name:CoMat 05-020 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-020 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/33 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 320 (ANSI B74.18)
JCR-027 (JAEC REF)
JCR-186 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
LOCAL
K6835
Manufacturer Code:1E1X8
Supply Number:CoMat 05-080
Type:sp01
Supply Short Name:CoMat 05-080 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-080 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/37 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 180 (ANSI B74.18)
JCR-190 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
K6835
LOCAL
Manufacturer Code:1E1X8
Supply Number:CoMat 05-085
Type:sp01
Supply Short Name:CoMat 05-085 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-085 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/42 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 60 (ANSI B74.18)
JCR-195 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
K6835
LOCAL
Link not Found
Manufacturer Code:LOCAL
Tool Number:Magnifying Glass, 10x
Tool Name:Magnifying Glass, 10x